Powder Coating Services

Frigate offers precise powder coating using electrostatic application for durability. Our advanced curing ensures strong adhesion and corrosion resistance.

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High-Performance Powder Coating for Diverse Applications

Frigate offers powder coating services in various colors, finishes, and materials. Our process applies heat-cured paint for a continuous, protective finish. Options include red, orange, blue, black, and many others, available in matte, gloss, and textured finishes. Powder coating provides a durable, vibrant layer on aluminum, steel, and other metals.

This coating protects against weathering, moisture, impacts, and various stresses. Applications include kitchen appliances, automotive components, lawn and garden products, construction materials, drum hardware, bicycle parts, and more.

Ensuring Durability in Powder Coating

Advanced Curing Techniques

Utilizing innovative curing methods enhances the durability of the powder coating, ensuring a robust finish that can withstand harsh conditions.

Testing for Resistance

Conducting thorough testing for UV, moisture, and impact resistance guarantees that the coating meets industry standards for longevity and performance.

Material Compatibility Assessment

Assessing substrate materials before coating application ensures optimal adhesion and reduces the risk of deterioration.

Achieving Accurate Color and Finish Matching

Extensive Color Palette

Offering a comprehensive selection of colors allows customers to find the exact shade that meets their design needs.

Precision Color Matching Tools

Advanced color-matching technology ensures that the desired color is achieved accurately, enhancing overall satisfaction.

Custom Finish Options

Providing a variety of finish types, including matte, gloss, and textured, allows for tailored solutions that align with specific project requirements.

Meeting Tight Lead Times and Turnaround

Streamlined Production Processes

Implementing efficient production workflows reduces lead times, enabling quicker delivery of powder-coated components.

Real-Time Project Tracking

Offering customers the ability to track their orders in real-time helps manage expectations and ensures transparency throughout the process.

Dedicated Resource Allocation

Allocating dedicated resources for powder coating projects ensures that deadlines are consistently met, facilitating smoother project execution.

Powder Coating Materials

Powder coating is a versatile finishing process that offers durability and protection. It uses electrostatic application and heat curing for uniform coverage and enhanced longevity.

Aluminum

Aluminum is widely used in powder coating due to its lightweight and corrosion-resistant properties. Its surface requires proper cleaning and pretreatment to ensure optimal powder coat adhesion.

Steel

Steel is another common substrate for powder coating. It provides strength and durability. Pre-treatment, such as phosphating or sandblasting, enhances adhesion and corrosion resistance.

Galvanized Steel

Galvanized steel has a protective zinc coating that can complicate adhesion. Specific pre-treatment processes, such as etching, are essential to improve powder bonding on galvanized surfaces.

Stainless Steel

Stainless steel is chosen for its resistance to corrosion and high-temperature stability. Surface preparation, including degreasing and blasting, ensures a strong bond for the powder coat.

Mild Steel

Mild steel is frequently powder-coated to enhance its appearance and protect it from rust. Proper pre-treatment, such as cleaning and priming, is critical to ensure durability.

Plastic and Composites

Certain plastics and composite materials can be powder-coated. Specialized powder coating formulations must be used to adhere properly, requiring thorough surface preparation.

Wood

Wood surfaces can also be powder-coated using specific formulations designed for thermal curing. Pre-treatment includes sanding and cleaning to ensure effective adhesion.

Glass

Glass substrates can be coated with powder coatings suitable for high temperatures. Proper cleaning and curing techniques are necessary to achieve a durable finish on glass surfaces.

Ceramics

Ceramic materials can be powder-coated with specialized coatings that withstand high temperatures. Surface preparation involves cleaning and sometimes etching to promote adhesion.

Zinc

Zinc substrates, often in galvanized products, require careful surface preparation to ensure effective powder coating. Specific primers or pre-treatments may be necessary for optimal adhesion.

Enhancing Uniformity in Coating Thickness

Frigate emphasizes precise control to address inconsistent coating thickness in powder coating. Monitoring throughout the process is essential for quality results. Advanced electrostatic application technologies ensure optimal voltage and distance for powder adherence. Specialized techniques and equipment adjustments achieve even distribution on complex geometries, reducing shadowing effects and ensuring uniform coverage.

Rigorous quality control measures are also crucial for consistency. Regular operator training enhances the skills needed for effective application. Standardizing techniques, such as movement speed and angle, minimize variations in powder deposition. By focusing on these approaches, Frigate improves coating consistency, ensuring products meet high performance and aesthetic standards.

What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure uniform coating thickness on complex parts?

Frigate employs advanced electrostatic application techniques to optimize powder distribution. This process adjusts voltage and spray distance to achieve consistent coverage on intricate geometries and minimize shadowing effects.

What measures does Frigate take to maintain color accuracy in powder coating?

Frigate uses precise color-matching systems and rigorous quality control to ensure color consistency. Regular testing and calibration of equipment help maintain color fidelity throughout production runs.

How does surface preparation impact the performance of powder coatings at Frigate?

Effective surface preparation is crucial for adhesion. Frigate utilizes various cleaning and pre-treatment methods to remove contaminants and enhance the bonding surface, ensuring optimal coating performance and longevity.

What steps does Frigate take to comply with environmental regulations in powder coating?

Frigate adheres to strict environmental standards by implementing waste management practices and controlling emissions. This includes using low-VOC materials and ensuring compliance with local and national regulations during the coating process.

How does Frigate address curing issues in powder coating applications?

We monitor curing conditions closely to ensure optimal hardness and durability. Maintaining consistent temperature and time during the curing process significantly reduces the risk of inadequate coating performance.