Plastic Fabrication Services

Frigate provides advanced plastic fabrication services using thermoforming and injection molding. Our cutting-edge materials enhance chemical resistance and dimensional stability for demanding applications.

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Precision Custom Plastic Fabrication Services

Frigate specializes in custom plastic fabrication, utilizing extensive knowledge of plastics and polymers to produce high-quality parts and components. It stocks various materials, accommodating everything from prototyping to large production runs.

Built on a foundation of quality, all custom fabrications meet laboratory standards. Welds are exceptionally smooth for easy cleaning, ensuring no product leaves the facility with saw-cut or sharp edges. Each piece is precisely cut using high-tech CNC dual-head routers. We also provide custom acrylic fabrication and other specialized services.

Reducing Lead Times and Enhancing Flexibility

Advanced Manufacturing Techniques

Advanced manufacturing techniques such as additive manufacturing and precision CNC machining can significantly reduce lead times. These methods allow for rapid production without sacrificing quality, enabling faster delivery of prototypes and final products.

Efficient Workflow Management

Implementing efficient workflow management systems enhances flexibility in production schedules. Streamlined processes can adapt to changing customer demands and urgent requests, ensuring timely order completion.

Collaborative Planning

Engaging in collaborative planning with customers can improve responsiveness to urgent needs. This approach allows for better forecasting and resource allocation, reducing lead times and improving service levels.

Achieving Precision Tolerances and Dimensional Accuracy

Precision Machining Equipment

Investing in precision machining equipment ensures tight tolerances and high dimensional accuracy. Advanced technology minimizes variations in fabrication processes, which is critical for meeting stringent specifications.

Stringent Quality Control

Establishing stringent quality control measures throughout the fabrication process can identify deviations early. This proactive approach allows for timely corrections, ensuring that parts meet the required standards before delivery.

Continuous Process Improvement

Implementing continuous process improvement initiatives can enhance dimensional accuracy over time. Regularly reviewing and refining fabrication methods contributes to consistent performance and reduced errors in production.

Integrating Processes and Ensuring Scalability

Standardized Processes

Developing standardized processes can facilitate the integration of fabrication techniques into existing workflows. Standardization simplifies training and enhances consistency, making it easier to scale operations as demand increases.

Modular Production Systems

Utilizing modular production systems allows for flexible operation scaling. This approach enables quick adjustments to production capacity while maintaining quality, accommodating small batches and large production runs.

Comprehensive Training Programs

Implementing comprehensive training programs for personnel can improve the integration of fabrication processes. Skilled operators are essential for maintaining quality and efficiency, particularly during prototyping to mass production transitions.

Plastic Fabrication Materials

Frigate utilizes manufacturing processes that greatly influence plastic fabrication quality and precision. Techniques such as injection molding & CNC machining ensure efficient production and tight tolerances.

Polyethylene (PE)

Polyethylene is a versatile thermoplastic known for its excellent chemical resistance and impact strength. Due to its lightweight nature, it is widely used in applications such as packaging, containers, and chemical tanks.

Polypropylene (PP)

Polypropylene has a high melting point and is resistant to chemical solvents, making it suitable for automotive and industrial applications. Its low density and flexibility allow easy molding and fabrication into various shapes.

Polyvinyl Chloride (PVC)

Polyvinyl chloride is a durable material often used in plumbing, electrical cable insulation, and signage. Its rigidity and resistance to environmental degradation make it ideal for long-lasting applications.

Acrylonitrile Butadiene Styrene (ABS)

ABS is known for its toughness resistance, making it suitable for consumer products & automotive components. This thermoplastic can be easily machined and provides high dimensional stability.

Polystyrene (PS)

Polystyrene is a low-cost, lightweight, and easy-to-mold material. Due to its insulation properties, it is commonly used in packaging, disposable cutlery, and insulation applications.

Polycarbonate (PC)

Polycarbonate is a transparent thermoplastic known for its high impact resistance and optical clarity. It is often used in safety glasses, electronic components, and protective barriers.

Acrylic (Polymethyl Methacrylate - PMMA)

Acrylic offers superior optical clarity and weather resistance, making it a popular choice for signage, displays, and lighting fixtures. Its lightweight nature and ease of fabrication enhance its application versatility.

Thermoplastic Elastomers (TPE)

Thermoplastic elastomers combine the properties of rubber and plastic, providing flexibility and durability. They are commonly used in cushioning applications, such as grips and seals.

High-Density Polyethylene (HDPE)

HDPE is known for its high strength-to-density ratio, making it suitable for heavy-duty containers and industrial applications. Its resistance to impact and chemicals makes it a reliable choice in harsh environments.

Ensuring Consistent Quality in Plastic Fabrication

Rigorous process control is essential to address inconsistent quality in plastic fabrication. Implementing standardized manufacturing protocols helps minimize variations that impact functionality. Regular equipment calibration ensures precise measurements and uniformity in production, reducing the likelihood of defects in final products.

Conducting thorough material testing is critical for maintaining quality. Assessing batch composition and monitoring environmental factors help identify inconsistencies in material properties. Adopting stringent quality assurance measures at multiple production stages allows for early defect detection. By employing this proactive strategy, Frigate enhances reliability and upholds high standards in plastic fabrication.

Compliance for Plastic Fabrication Services

Frigate’s plastic fabrication process is designed to meet the highest industry standards. We integrate precise regulatory controls to deliver products with superior performance and long-term reliability. Our adherence to global certifications ensures products are engineered to optimize functionality, minimize risks, and comply with stringent safety protocols.

ISO 9001:2015

Establishes systematic processes for consistent quality, reducing variability and enhancing product reliability.

RoHS Directive 2011/65/EU

Enforces elimination of toxic substances in plastics, ensuring sustainable production and minimizing environmental impact.

FDA CFR 21 Part 177

Certifies plastic materials for safe use in food-contact and medical devices, meeting critical health standards.

NSF/ANSI 14

Verifies plastic products for potable water applications, ensuring they meet regulatory requirements for safety and durability.

ASTM D638

Defines tensile strength parameters, ensuring plastic components meet necessary mechanical performance criteria.

UL 94

Assesses plastic flammability, ensuring products used in critical applications meet fire safety standards.

REACH EC 1907/2006

Guarantees compliance with chemical safety regulations, ensuring plastics are safe for human and environmental health.

ITAR 22 CFR Parts 120-130

Ensures plastic components in defense applications meet national security and export control requirements.

Tolerance for Plastic Fabrication Services

Critical Dimensions

±0.002 in (±0.051 mm)

Tolerances for parts that are crucial for assembly or functional performance.

Hole Diameter

±0.003 in (±0.076 mm)

Precision in hole sizes, essential for fitment with pins, screws, or inserts.

Pin/Insert Hole Alignment

±0.004 in (±0.102 mm)

Tolerance for hole placement for precise alignment with inserted components.

Radius of Curves

±0.001 in (±0.025 mm)

Tolerances on the radii of curved features, ensuring smooth transitions.

Edge Profile

±0.003 in (±0.076 mm)

Precision in edge detailing to ensure seamless assembly and performance.

Surface Flatness

±0.003 in (±0.076 mm)

Deviation of flat surfaces to maintain accurate assembly and sealing.

Tapered Features

±0.005 in (±0.127 mm)

Tolerances on tapered features that require uniformity for proper fitment.

Geometric Tolerancing (GD&T)

±0.005 in (±0.127 mm)

Deviation in the geometry of features like angularity, straightness, and flatness, to maintain precise alignment.

Thread Form Accuracy

±0.002 in (±0.051 mm)

Ensures that threads are within spec for proper engagement of fasteners or inserts.

Chamfer/Bevel Angles

±0.5°

Precision in the angle of chamfers and bevels for uniform part function and appearance.

Bore Alignment

±0.004 in (±0.102 mm)

Ensures concentric alignment of internal and external features for assembly accuracy.

Clarity of Optical Components

±0.002 in (±0.051 mm)

Tolerance for optical clarity in plastic components such as lenses or covers.

Wall Uniformity

±10% of nominal thickness

Tolerance for variation in wall thickness, ensuring uniform strength distribution.

Sink Marks

±0.005 in (±0.127 mm)

Tolerance to control depth and appearance of sink marks from cooling stresses.

Part Warpage

±0.005 in (±0.127 mm)

Control of dimensional changes due to internal stresses during cooling.

Quality Testing Standards for Plastic Fabrication Services

Thermal Conductivity

ASTM E1952

Measures the ability of a plastic material to conduct heat, crucial for heat-sensitive applications.

Resilience (Elasticity)

ASTM D3574

Evaluates the ability of plastic to return to its original shape after deformation, important for flexible applications.

Long-Term Durability

ISO 188

Tests the plastic’s ability to maintain mechanical properties after prolonged exposure to environmental factors.

Tensile Modulus

ASTM D882

Assesses the stiffness of a plastic material under tensile stress, crucial for structural integrity.

Compression Strength

ASTM D695

Evaluates the plastic's resistance to compressive forces, important for load-bearing components.

Dielectric Strength

ASTM D149

Measures the insulating properties of plastics used in electrical applications to ensure they can withstand voltage.

Oxygen Index (LOI)

ASTM D2863

Determines the minimum concentration of oxygen required for the material to sustain combustion, critical for fire safety.

Vibration Resistance

ISO 6721

Evaluates the material’s ability to resist damage or deformation under dynamic vibrations, crucial for automotive and aerospace.

Tensile Yield Strength

ASTM D3039

Tests the stress at which plastic materials yield or begin to deform plastically, ensuring strength for load-bearing applications.

Moisture Absorption

ASTM D570

Measures the percentage of water absorbed by plastic materials, critical for understanding performance in humid environments.

Tear Resistance

ASTM D1004

Measures the force required to propagate a tear in the material, important for impact-resistant plastics.

Surface Energy

ASTM D2578

Tests the surface wettability of plastics, affecting adhesion properties for coatings or bonding.

Fatigue Resistance

ASTM D671

Assesses how plastic materials withstand repeated cyclic loading, important for dynamic applications such as automotive parts.

Weld Strength

ASTM D3835

Evaluates the bond strength of welded plastic joints to ensure reliable assembly in welded components.

Fluorescence and UV Resistance

ASTM G155

Measures the plastic’s ability to resist degradation from ultraviolet light exposure, ensuring durability in outdoor applications.

What Our Customers Say about Frigate

I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!

Thank you so much for your great support so far. Overall, the sheet metal work of the Plotbot Pro was done in an awesome way.Special Mention: The powder coat looks cooler!

The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.

I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.

Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure dimensional accuracy in complex plastic components?

Frigate utilizes precision CNC machining and laser cutting technologies. These methods facilitate tight tolerances and ensure that components adhere to specified dimensions throughout fabrication.

What methodologies does Frigate employ to maintain material integrity during fabrication?

Frigate implements a combination of thorough material testing and controlled processing conditions. This approach minimizes thermal distortion and mechanical stress, preserving the inherent properties of the plastics used.

How are production workflows optimized at Frigate to reduce lead times?

Frigate adopts lean manufacturing principles and advanced scheduling software. These strategies streamline operations, allowing for efficient resource allocation and minimizing idle time, thus expediting production cycles.

What role does computer simulation play in Frigate's plastic fabrication processes?

Frigate employs computer-aided design (CAD) and finite element analysis (FEA) to predict material behavior and performance. This predictive modeling allows for the early identification of potential issues, improving design efficacy and reducing errors.

How does Frigate handle regulatory compliance in plastic fabrication?

Frigate adheres to industry-specific standards and regulations through rigorous documentation and quality audits. This commitment ensures that all fabricated products meet their intended applications' safety and performance criteria.