Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Crafted from high-conductivity copper with a durable nickel-tin plating, these lugs maintain ≤0.5mV contact resistance at 2500A loads while withstanding 10G vibrations and 1500-hour salt spray exposure. This combination of electrical efficiency and rugged durability eliminates costly downtime and maintenance in harsh environments.
Standard lugs fail under extreme mechanical stress, but our 6-point radial crimping system achieves 100% strand contact at 200 kN pressure which verified through X-ray inspection. The nickel-tin plating provides 5x the corrosion resistance of conventional tin finishes, while the 280MPa tensile strength prevents deformation under fault currents.
Independent testing confirms these lugs maintain stable resistance through 10,000 thermal cycles (-40°C to +110°C), outperforming competitors by 30% in accelerated aging tests. The patented barrel design also accommodates 15% more conductor strands than standard lugs, eliminating fill factor compromises.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Handles 2500A continuous current in shovel and dragline equipment, surviving 10G vibrations and abrasive dust conditions without loosening.
Marine-grade corrosion resistance (ISO 9227 C5) ensures 20+ year service life in saltwater environments, even with constant turbine movement.
38kV voltage rating and 65kA short-circuit withstand capacity (IEC 60865-1) protect critical infrastructure from arc flash incidents.
Anti-vibration serrations maintain bolt torque within 5% of spec after 1 million dynamic load cycles (EN 50155 certified).
Precision 6-point crimping ensures zero strand pull-out in 480V busway connections, preventing thermal runaway.
Dual-fastened tongue design exceeds IEEE 837 requirements for transformer and breaker connections.
The robust construction delivers unmatched durability, with field installations demonstrating 60% fewer replacements over 15 years compared to conventional lugs. This reliability translates directly to lower maintenance costs and reduced system downtime across industrial and utility applications.
Global certifications including UL, IEC and AS/NZS ensure seamless approval for international projects, while the nickel-tin plating system eliminates costly recoating maintenance. For enhanced traceability, laser-etched identification marks withstand decades of outdoor exposure without fading.
Check all our Frequently Asked Question
The additional compression points eliminate dead zones between strands, achieving 100% conductor contact verified through metallurgical cross-sections. Our testing shows 25% lower contact resistance at 2500A loads compared to conventional crimps, while the 200kN uniform pressure prevents strand damage. This design has demonstrated zero pull-out failures after 10,000 vibration cycles in IEC 60068-2-6 testing.
While the initial investment is higher, the nickel-tin plating’s 5x corrosion resistance eliminates recoating maintenance that typically costs 500per connections annually. We′ve documented cases where plants saved over 500per connection annually. We′ve documented cases where plants saved over 12,000 per year in reduced downtime and maintenance across just twenty connections. The 15-year average service life further enhances total cost of ownership.
Our vertically integrated manufacturing facility maintains strategic copper stockpiles, enabling 72-hour turnaround for emergency orders without compromising quality. We prioritize these shipments with expedited logistics partners, providing real-time tracking from factory to jobsite. All rush orders include complete certification packages for immediate installation approval.
This exceptional mechanical strength prevents barrel deformation during 65kA short-circuit events, as validated by IEC 60865-1 testing. The nickel-tin plating’s ductility complements this by absorbing thermal expansion stresses without cracking. Together, these features maintain connection integrity through extreme electrical and thermal cycling.
The nickel underlayer (5-8μm) forms an impermeable barrier against sulfur and acid vapors that degrade standard lugs. Our clients in petrochemical facilities report zero corrosion after 7 years in aggressive atmospheres where conventional lugs failed within 18 months. We can provide material compatibility charts for specific chemical exposures upon request.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!