Electronic Manufacturing Services
Frigate offers precision Electronic Manufacturing Services for complex electronic systems. We ensure robust PCB assembly, component sourcing, and thorough testing for high reliability.
Our Clients
Advantages of Electronic Manufacturing Services
High-Precision PCB Assembly
We provide accurate PCB assembly with tight tolerances, ensuring reliable performance and minimizing defects in complex electronic circuits.
Component Sourcing Efficiency
Our expertise in component sourcing allows for cost-effective procurement of high-quality parts, ensuring product reliability and supply chain efficiency.
Thorough Testing and Quality Control
We perform rigorous testing and quality control, identifying issues early to ensure consistent performance and durability of finished products.
Scalable Production Capabilities
We offer flexible production volumes, allowing for efficient scaling from prototype to high-volume manufacturing while maintaining strict quality standards.
Custom Electronic Manufacturing Services for Precision and Reliability
Custom electronic manufacturing ensures precise, high-quality results tailored to specific project requirements. With PCB assembly, component sourcing, and testing expertise, every production stage is optimized for performance. Scalable production capabilities allow flexibility, supporting low-volume prototypes and high-volume manufacturing. Rigorous quality control procedures ensure reliability, consistency, and adherence to industry standards. This approach guarantees that each electronic system meets exact specifications and delivers optimal functionality across diverse applications.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Electronic Manufacturing Process
The process begins with a thorough design review to assess functionality, followed by prototype development to validate the design and identify potential issues early.
Critical components are sourced from reliable suppliers based on project specifications, ensuring high quality, compatibility, and cost efficiency.
The printed circuit boards (PCBs) are assembled using advanced techniques, including component placement, soldering, and surface-mount technology (SMT) for optimal performance.
Rigorous testing, including electrical, thermal, and stress tests, is performed to ensure each assembly meets functionality, safety, and compliance standards.
Comprehensive inspection and quality control checks are conducted at every stage to prevent defects and ensure the highest standards of performance and reliability.
After all components are integrated and tested, the final product is assembled, packaged, and prepared for shipping, meeting all client specifications and industry requirements.
Industries We Serve
The process begins with a thorough design review to assess functionality, followed by prototype development to validate the design and identify potential issues early.
Critical components are sourced from reliable suppliers based on project specifications, ensuring high quality, compatibility, and cost efficiency.
The printed circuit boards (PCBs) are assembled using advanced techniques, including component placement, soldering, and surface-mount technology (SMT) for optimal performance.
Rigorous testing, including electrical, thermal, and stress tests, is performed to ensure each assembly meets functionality, safety, and compliance standards.
Comprehensive inspection and quality control checks are conducted at every stage to prevent defects and ensure the highest standards of performance and reliability.
After all components are integrated and tested, the final product is assembled, packaged, and prepared for shipping, meeting all client specifications and industry requirements.
Our Electronic Manufacturing Process
Ensuring Reliable Component Sourcing and Availability
Managing component sourcing involves strategic partnerships with a network of reliable suppliers. Frigate ensures access to various components through advanced supply chain management. Proactive forecasting and constant monitoring of market trends allow for early identification of potential supply disruptions. In cases of component obsolescence, alternative components with equivalent performance are sourced, ensuring production continuity. This approach reduces the risk of delays and ensures that the manufacturing process remains on schedule without compromising quality.
Electronic Manufacturing Materials
The success of electronic manufacturing relies on precise design and accurate assembly. Every step, from initial prototyping to final testing, ensures the highest quality standards.
Copper is used in PCB fabrication for its high electrical conductivity, which is essential for reducing signal loss and power dissipation in high-frequency circuits and high-speed data transmission.
In heat sinks and housings, aluminum's low thermal resistance and light weight are ideal for efficiently managing heat in power electronics, preventing thermal damage to sensitive components.
Gold is used in connectors and contacts because of its low contact resistance and excellent corrosion resistance. This ensures long-term reliability in critical connections in high-reliability applications like aerospace and telecommunications.
Silicon is the base material for semiconductors. It is used in integrated circuits (ICs), transistors, and diodes, offering optimized performance for signal processing, switching, and power regulation in digital and analog devices.
FR4 is the standard laminate material for PCBs. It combines high mechanical strength with electrical insulation properties, providing stable performance in diverse environments and at high frequencies.
Tantalum capacitors are used in circuits requiring high capacitance and stable performance over a wide temperature range. They are often found in space, military, and medical devices where reliability is critical.
Nickel plating is utilized for its excellent hardness, corrosion resistance, and solderability. It is ideal for protecting connectors and terminals in industrial, automotive, and consumer electronics exposed to environmental stressors.
Precision Engineering for Aerospace & Defense through Electronic Manufacturing
Frigate’s Electronic Manufacturing Services (EMS) delivers robust solutions leveraging advanced PCB design, high-precision assembly processes, and rigorous testing. Automated assembly systems, real-time quality control, and statistical process monitoring ensure consistency across every unit produced. Using cutting-edge materials and manufacturing techniques, EMS minimizes component failure, reduces lead times, and ensures critical systems operate reliably in demanding environments.
- Solid Progress
What You Gain with Us
We make your profitability and operations easier with practical approach.
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Optimizing Quality Assurance for Scalable Production
Achieving consistent quality in high-volume production requires strict control over every aspect of the process. Frigate utilizes automated assembly systems and real-time monitoring to ensure uniformity. Statistical process control (SPC) tracks and maintains quality throughout the production cycle. Additionally, advanced inspection methods, including X-ray and optical inspection, detect defects that may not be visible to the naked eye. This systematic approach ensures that all units meet the required specifications, reducing defects and enhancing product reliability.
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What Our Customers Say about Frigate
21%
Faster Manufacturing
Having Doubts? Our FAQ
Check all our Frequently Asked Question
Multi-layer PCBs are designed with precise layer stack-up and controlled impedance. Advanced CAD tools and simulation software verify electrical characteristics, while meticulous attention is paid to placement and layer-to-layer alignment during manufacturing.
We reduce interference by using EMI shielding, controlled impedance routing, and differential signal design. Additionally, grounding strategies and proper layer separation are implemented to ensure minimal signal disruption in sensitive electronic systems.
High-frequency RF circuit assemblies are designed with optimized trace geometry and minimized signal path lengths. We use high-frequency materials, precise impedance matching, and signal integrity testing to ensure reliable performance in demanding RF applications.
Failure analysis uses advanced techniques like X-ray inspection, optical microscopy, and thermal imaging. We use these methods alongside accelerated life testing (ALT) and failure mode effects analysis (FMEA) to identify root causes and prevent future defects.
Solder joint reliability is ensured through controlled soldering processes, such as reflow and wave soldering, combined with precise thermal profiling. Advanced X-ray inspection detects hidden solder defects, ensuring robust connections in fine-pitch and BGA components.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
