3D Printing Services

Frigate provides advanced 3D printing services for complex geometries. Our technology enables rapid prototyping and customized component production. 

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Innovative 3D Printing Technologies for Custom Parts

Frigate offers an industry-leading online 3D printing service for prototypes and production parts on demand. The latest additive manufacturing technologies produce over 60 functional parts of metals and plastics. Capabilities include eight high-quality 3D printing processes, including selective laser sintering, fused deposition modeling, stereolithography, and direct metal laser sintering. Advanced printers like the Stratasys Fortus 900mc, EOS SLS, and Concept Laser are utilized for optimal results. 

3d printing services

Achieving High Precision and Quality Standards

Advanced Manufacturing Technologies

Utilizing state-of-the-art additive manufacturing technologies enhances precision and accuracy in 3D printing processes. This ensures that parts meet the exact specifications required by customers. 

Rigorous Quality Control

Implementing comprehensive quality control throughout the manufacturing process helps maintain high standards. Regular inspections and testing verify that dimensions and tolerances align with customer requirements. 

Customization and Prototyping

Offering customization options allows for iterative prototyping. This enables customers to refine designs based on initial feedback, ensuring the final product meets quality expectations. 

3d printing services

Accelerating Production for Quick Turnaround

Streamlined Production Workflows

Optimizing production workflows enhances manufacturing efficiency. Streamlined processes reduce bottlenecks, allowing quicker turnaround times on prototypes and production parts. 

Resource Management

Effective resource management ensures that materials and equipment are readily available. This minimizes delays and keeps projects on schedule, facilitating timely delivery of parts. 

Flexible Scheduling

Implementing flexible scheduling practices allows for rapid response to urgent customer needs. This adaptability ensures that tight deadlines are met while maintaining high-quality standards. 

3d printing services

Ensuring Confidentiality of Intellectual Property

Confidentiality Agreements

Establishing strict confidentiality agreements protects customers' designs and proprietary information. These agreements create a secure framework for collaboration and ensure the safeguarding of sensitive information. 

Secure Data Handling

Implementing secure data handling practices protects intellectual property throughout the manufacturing process. Robust cybersecurity measures prevent unauthorized access to customer designs and data. 

Transparency in Processes

Maintaining transparency in processes fosters trust with customers. Clear communication regarding how designs will be managed and protected reassures customers about the confidentiality of their intellectual property. 

3d printing services

3D Printing Materials

3D printing has transformed manufacturing through precise and complex component production. This additive process enables rapid prototyping and iterative design for various industries. 

Thermoplastics

Thermoplastics are widely used in 3D printing due to their versatility and ease of use. Common types include PLA, ABS, and PETG. Each type offers different properties, including strength, flexibility, and heat resistance, making it suitable for various applications. 

Metals

Metal 3D printing utilizes materials like stainless steel, titanium, and aluminum. These metals provide high strength and durability and are suitable for critical applications in the aerospace and automotive industries. Techniques such as Direct Metal Laser Sintering (DMLS) and Electron Beam Melting (EBM) create complex geometries. 

Composites

Composite materials combine thermoplastics with reinforcing fibers, such as carbon or glass. This results in parts with enhanced strength-to-weight ratios, making composites ideal for applications requiring high mechanical properties and reduced weight. 

Ceramics

Ceramic materials offer high heat resistance and excellent chemical stability. They are commonly used for applications in medical and dental fields. Advanced 3D printing techniques allow for creating complex shapes and fine details. 

Elastomers

Elastomers like TPU (Thermoplastic Polyurethane) provide flexibility and resilience. These materials are suitable for applications requiring rubber-like properties, such as seals, gaskets, and protective components. 

Bio-materials

Bio-compatible materials are essential for medical applications, such as implants and prosthetics. These materials are designed to integrate with biological tissues, ensuring safety and functionality. Techniques like 3D bioprinting enable the creation of complex tissue structures. 

Specialty Materials

Specialty materials, including high-temperature plastics and fire-retardant materials, address specific application requirements. These materials offer unique properties, such as flame resistance or the capability to withstand extreme temperatures, making them suitable for specialized industries. 

Multi-Material Printing

Multi-material printing techniques allow the use of different materials in a single print. This capability enhances functionality by combining one component's properties, such as rigidity and flexibility. Frigate employs advanced 3D printing methods to achieve this complexity. 

Customizing Post-Processing Approaches

Many 3D-printed parts undergo post-processing to achieve optimal finishes and functional characteristics. Common methods include sanding, polishing, painting, and coating, which enhance aesthetics and improve mechanical properties such as strength and durability. Frigate specializes in various post-processing techniques, providing customers tailored guidance for each project. Expert advice ensures the selection of appropriate methods, resulting in components that meet functional and quality standards. Frigate helps customers achieve their design goals efficiently and effectively by streamlining the post-processing phase. 

3d printing services

What Our Customers Say about Frigate

3d printing services

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

What factors influence Frigate's choice of 3D printing technology?

The choice of technology depends on the part's geometry, material requirements, and desired mechanical properties. Frigate evaluates each project to select the most suitable process, such as FDM, SLA, or DMLS. 

How does Frigate handle complex designs that require multi-material printing?

Frigate utilizes advanced multi-material printing techniques, combining different materials in a single build. This capability enables manufacturing parts with different properties, such as rigidity and flexibility. 

What quality control measures are in place at Frigate during the 3D printing?

Frigate implements a multi-step quality control process, including real-time monitoring of print parameters, visual inspections, and dimensional verification. These measures ensure that all parts meet stringent quality standards. 

How does Frigate ensure compatibility of 3D printed parts with their intended applications?

Frigate assesses each application's specific requirements, including load-bearing capacity and environmental conditions. This analysis guides material selection and design adjustments to enhance compatibility and performance. 

What post-processing options does Frigate provide to improve the mechanical properties of 3D-printed parts?

Frigate offers various post-processing options, including heat treatment, surface hardening, and chemical finishing. These techniques enhance strength, durability, and resistance to wear, making parts suitable for demanding applications. 

Manufacturing Capability/Capacity

Casting
Forging
Machining
Plastics - Injection Molding
Fabrication

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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