What types of aluminum alloys does Frigate recommend for specific applications?

Frigate offers expertise in selecting appropriate aluminum alloys based on application needs. For example, 6061 alloy is ideal for structural applications, while 6063 is better suited for architectural features due to its excellent finish and workability.

Extrusion Services

Frigate excels in the precision extrusion of thermoplastic and thermoset materials. Our advanced technology ensures consistent accuracy and high-performance characteristics.

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Custom Extrusions Tailored to Your Needs

Custom extrusions are tailored to meet specific user requirements. This process involves creating precise shapes for various applications across industries. Frigate is a leading provider of custom extrusions, offering expert guidance and personalized services.

Our team ensures your designs are reusable and optimized for their intended environments. With decades of experience, Frigate meets all your custom extrusion needs with exceptional care and quality.

Minimize Lead Time Challenges

Advanced Production Planning

Utilizing a streamlined production schedule helps optimize workflow and minimize delays. This ensures efficient resource use and better alignment with customer timelines.

Inventory Management Solutions

Implementing effective inventory management practices ensures the availability of essential materials. This reduces lead times by streamlining the procurement process and mitigating material shortages.

Proactive Communication

Regular updates on production status and potential delays keep customers informed. This proactive approach enhances transparency and allows for better planning on both sides.

Streamline Cost Management Processes

Transparent Cost Estimation

Providing clear and detailed cost breakdowns allows customers to understand pricing structures. This helps them make informed decisions and manage budgets effectively.

Design Optimization

Collaborating on design to identify cost-effective alternatives without compromising quality can lead to significant savings. This approach enhances the overall efficiency of the extrusion process.

Continuous Process Improvement

Implementing lean manufacturing principles reduces waste and enhances efficiency. This continuous improvement approach can lead to lower operational costs, benefiting customers.

Optimize Technical Assistance and Interaction

Dedicated Technical Assistance

Offering specialized support throughout the design and production phases ensures customer needs are met accurately. This dedicated approach minimizes misunderstandings and production errors.

Regular Status Updates

Providing consistent communication on project progress keeps customers informed. This allows for timely adjustments and fosters a collaborative relationship.

Comprehensive Documentation

Delivering detailed documentation on processes and specifications ensures clarity. This comprehensive approach helps customers understand all aspects of the extrusion process, enhancing confidence in the final product.

Extrusion Materials

The extrusion process is a vital method for manufacturing complex shapes. It forces the material through a die to achieve precise dimensions and properties.

Aluminum Alloys

Aluminum alloys are widely used in extrusion due to their lightweight and high strength-to-weight ratio. Common alloys, such as 6061 and 6063, offer excellent corrosion resistance and good machinability, making them suitable for various applications, including automotive and construction.

Copper Alloys

Copper alloys, including brass and bronze, are also suitable for extrusion. They provide good electrical and thermal conductivity. Applications often include electrical components and plumbing fixtures, where conductive properties are essential.

Thermoplastics

Thermoplastics, such as polyethylene (PE), polypropylene (PP), and polyvinyl chloride (PVC), are frequently extruded into various shapes. These materials are known for their versatility and durability, making them ideal for packaging, construction, and automotive applications.

Steel

Carbon and stainless steel can be extruded to produce components that require high strength and durability. Steel extrusion is commonly used in construction, automotive, and heavy machinery applications, where structural integrity is critical.

Magnesium Alloys

Magnesium alloys offer a lightweight alternative for high-strength and low-density applications. Their use in aerospace and automotive industries is increasing, as they contribute to weight reduction without compromising performance.

Zinc Alloys

Zinc alloys are also used in extrusion, particularly for applications that require corrosion resistance. They are often used in die-casting processes but can also be extruded for specific components.

Composites

Composite materials can be extruded to achieve tailored properties by combining different substrates. These materials can enhance performance, offering benefits such as increased strength, reduced weight, and improved thermal resistance.

Specialty Alloys

Certain applications may require specialty alloys, such as titanium or high-strength aluminum alloys. Depending on the specific application requirements, these materials are selected for their unique properties, such as high-temperature resistance or enhanced mechanical strength.

Enhancing Efficiency in Post-Extrusion Processing

After extrusion, additional processing steps are often required to meet final product specifications. These steps may include machining, finishing, and assembly, which enhance functionality and appearance. Machining removes material to achieve precise dimensions, while finishing processes, such as anodizing and polishing, improve surface properties and visual appeal.

Coordinating these processes can be complex and may lead to increased costs and longer timelines. Effective communication between extrusion and post-processing teams is essential for minimizing delays. Frigate supports the management of these processes, optimizing machining, finishing, and assembly to efficiently meet specific customer requirements.

Excellence You Can Trust

Trusted by Fortune 500 companies for high-precision CNC machining, tight tolerances, and superior quality.

Juan Diego, Chicago

Stainless Steel 304, CNC machining

“Quick turnaround and solid quality.”

Laura Corn, Dallas

Aluminum 7075, CNC machining

“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”

Jeelan Sheriff

“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and 3D Printing and take their ideas to manufacturing. One firm doing all kinds of Product Development!”

Sam Rogers, San Antonio

Aluminum 6061, CNC machining

“Great service, fair price, and the parts worked perfectly in our assembly.”

Karyna M, Austin

Tool Steel O1, CNC machining

“Top-notch machining and fast shipping. Very satisfied with the results.”

Ravi Raghavan

Managing Director, BFW

“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way!I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”

Scott W, San Jose

Stainless Steel 303, CNC machining

“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”

Will Leah, Texas

Steel 1018, CNC machining

“Flawless execution from quote to delivery.”

Rajakumar

Esab India ltd

“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”

Tidi George, Los Angeles

Stainless Steel 316, CNC machining

“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”

Hendrik T, Houston

Alloy Steel 4140, CNC machining

“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”

Perry Anton, Seattle

Aluminum 6061-T6, CNC machining

“Good value for the money.”

Andrew Right, Boston

Aluminum 5052, CNC machining

“The finish was perfect, and the team was easy to work with.”

Pandyrajan

“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure dimensional accuracy in extruded profiles?

Frigate employs precise die design and advanced extrusion techniques to maintain tight tolerances. This minimizes variation in dimensions, ensuring that each profile meets customer specifications consistently.

What measures does Frigate take to prevent defects in extruded materials?

Frigate implements rigorous quality control processes during extrusion. This includes real-time monitoring of temperature, pressure, and material flow, along with thorough inspections to identify and rectify defects early in production.

How can Frigate assist with the integration of post-extrusion processes?

Frigate coordinates closely with customers to streamline post-extrusion processes like machining and finishing. By managing these steps effectively, Frigate helps reduce lead times and ensure that final products meet specific functional and aesthetic requirements.

How does Frigate manage cost fluctuations in extrusion projects?

Frigate maintains transparent communication about material costs and potential changes during the extrusion process. By providing detailed cost estimates and alternatives, Frigate helps customers manage budgets effectively while ensuring high-quality outcomes.