Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-purity Copper / Aluminum Alloys
3-5 microns (standard)
1.5 mm – 10 mm (customizable)
20 mm – 150 mm (customizable)
97% IACS (Copper) / 61% IACS (Aluminum)
Our stack busbars meet or exceed all relevant international standards for safety, performance, and environmental impact. You can trust that our solutions fully comply with local and global regulations, ensuring safe, reliable, and legally compliant power distribution systems.
390 W/m·K (Copper) / 220 W/m·K (Aluminum)
Up to 36 kV (depending on application and design)
Up to 5000 A (customizable based on application)
-40°C to +150°C (depending on materials and design)
High (corrosion-resistant coating options available)
Tensile Strength: 210 MPa (Copper) / 100 MPa (Aluminum)
≥ 5 N/mm (according to ASTM B571)
Smooth, polished, or matte (customizable)
Custom sizes, shapes, and coatings available
IEC 60947-1, UL 486A, RoHS Compliant
Our stack busbars are crafted with high-conductivity materials like copper and aluminum alloys, offering superior current handling capabilities. These materials ensure maximum energy efficiency while minimizing heat generation, even under heavy loads. With low-resistance pathways, you’ll experience consistent and reliable power distribution with reduced risk of overcurrent or downtime.
Stack Busbars are designed with a compact, modular construction that maximizes space efficiency. Our solutions allow for easy installation in tight spaces, minimizing the need for bulky wiring. This design reduces the overall system size, saves valuable real estate in your electrical rooms, and allows for more streamlined equipment setups.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Enable reliable and efficient high-voltage electricity transmission across substations and transformers with minimal energy loss.
Facilitate stable and efficient integration of renewable energy sources (solar, wind) into the power grid infrastructure.
Provide optimized power distribution for complex manufacturing systems, ensuring high current handling and reliability under variable loads.
Ensure uninterrupted power distribution to critical systems such as hospitals, data centers, and military facilities through high-performance busbars.
Distribute electrical power within power plants, precisely managing high current flows from generators to transformers.
These systems support the efficient management of energy flow in large-scale battery storage systems used in grid balancing and backup applications.
Our busbars are built with heat-dissipation technology, ensuring your system stays cool and efficient even under high power load. With thermal management systems integrated into our busbars, you’ll experience reduced hot spots, prolonged lifespan, and reduced risk of overheating or failure.
Stack Busbars are built to last. With robust materials, advanced corrosion resistance, and superior mechanical properties, these busbars offer high durability in harsh environments. Whether exposed to extreme temperatures or high humidity, our busbars are designed to minimize failure rates, extending the overall life of your power systems and reducing long-term maintenance costs.
Check all our Frequently Asked Question
Stack Busbars utilize high-conductivity materials and advanced thermal management, minimizing energy loss and ensuring optimal power distribution. This leads to improved system efficiency, reduced overheating risks, and lower maintenance costs, delivering long-term operational savings.
Designed for high current capacity, Stack Busbars handle significant electrical loads while maintaining a compact footprint. Their modular design ensures they fit within limited spaces, making them an ideal solution for large-scale and space-constrained power distribution systems.
Built with corrosion-resistant materials and superior mechanical properties, Stack Busbars are engineered to withstand extreme temperatures, humidity, and harsh conditions. This durability reduces system downtime and enhances the lifespan of your power infrastructure.
Stack Busbars are designed for scalability, offering easy integration into expanding systems. Their modular nature allows for quick upgrades and adaptability, ensuring your power infrastructure can grow alongside your business needs without costly overhauls.
Stack Busbars are designed to meet international safety and performance standards, ensuring compliance with regulatory requirements. By choosing Stack Busbars, businesses can be confident their power distribution systems meet industry benchmarks for safety, reliability, and performance.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!