Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper or Aluminum core for optimal conductivity.
2 – 5 microns for corrosion protection and conductivity.
1 – 5 mm to handle required current without overheating.
10 – 100 mm for space optimization and current handling.
Copper: 58-60 MS/m, Aluminum: 35-37 MS/m for efficient energy transfer.
Different solar projects have different requirements. Whether you’re working on rooftop installations, ground-mounted systems, or industrial-scale solar power stations, Solar Busbars can be customized to meet specific voltage, current, and design specifications. This adaptability ensures that your system meets all operational and safety standards without compromising efficiency.
Copper: 398 W/m·K, Aluminum: 235 W/m·K for heat dissipation.
Up to 1000 V DC for high voltage system compatibility.
100 A – 2000 A depending on busbar design and application.
-40°C to +125°C for reliable performance in extreme environments.
High resistance to oxidation with coatings like tin or nickel.
Tensile Strength >200 MPa for structural integrity and durability.
≥ 3 N/mm² ensuring strong and durable plating adhesion.
Matte, Glossy, or Electroplated finishes for various applications.
Customizable thickness, width, voltage, and material choices.
Meets RoHS, UL, IEC 61238, ISO 9001:2015 for quality assurance.
The distribution of electrical power is key to any solar system’s performance. Solar Busbars ensure minimal power loss by providing a low-resistance path for energy transfer. Precision-engineered designs and high-conductivity materials like copper and aluminum significantly reduce energy dissipation, maximizing system output and lowering operational costs.
Solar power systems are exposed to the elements, and their components must endure extreme temperatures and weather conditions. Solar Busbars are built to withstand harsh environments without compromising their performance. The corrosion-resistant coatings and robust construction ensure long-term durability, reducing maintenance needs and extending the lifespan of your solar power systems.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
These systems enhance signal integrity and minimize power loss in DC busbars used for string monitoring in solar arrays.
Serve as critical components in high-power density solar power converters, ensuring balanced load sharing and current handling.
These systems facilitate high-current DC interconnections between multiple solar panel strings and the inverter input terminals, ensuring stable operation.
Optimize the interconnection of multiple photovoltaic strings in large arrays, reducing power loss and improving system efficiency.
These assemblies transfer high-voltage DC between converter modules, minimizing energy dissipation through low-resistance, high-conductivity materials.
Integrate busbars for high-current DC routing to ensure efficient charging and discharging cycles in energy storage solutions.
Space constraints are common in solar installations, especially in commercial and large-scale applications. Solar Busbars’ compact design allows for efficient integration into tight spaces, providing more room for other critical components. This design flexibility helps improve the overall layout of your system while maintaining high performance.
When you’re working with high-voltage solar systems, the ability to carry significant amounts of current without overheating is essential. Solar Busbars are engineered to carry high electrical loads efficiently. Their design supports high-current transfer without causing overheating or safety issues, which enhances system performance and prevents damage to sensitive components.
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Solar Busbars are designed with low-resistance materials like copper or aluminum. This allows them to transfer electrical current with minimal resistance, which reduces power loss during energy distribution. Their smooth surface and precise construction enhance conductivity, ensuring efficient power flow and minimal energy wastage.
Solar Busbars are engineered to handle high current loads without overheating. They are built with advanced thermal management properties, such as high thermal conductivity materials, which efficiently dissipate heat generated during energy transfer. This prevents excessive temperature rise and ensures safe and consistent operation in high-voltage solar applications.
Solar Busbars are coated with corrosion-resistant materials like tin, nickel, or specialized coatings to protect them from environmental elements such as moisture, UV radiation, and extreme temperatures. This durable coating prevents degradation, ensuring the busbars maintain high performance and longevity in outdoor solar installations.
In large-scale solar projects, customization is key to meeting specific design requirements. Solar Busbars can be tailored in size, shape, and current-carrying capacity to fit different systems. They can also be designed for specific voltage levels and integrated with different components, providing flexibility for complex solar configurations.
Solar Busbars improve system reliability by providing a stable and secure path for electricity. Their robust construction ensures minimal wear over time, reducing the risk of failure. The uniform current distribution and high-quality materials used in their design also help prevent hotspots and electrical faults, contributing to a more reliable and consistent solar power system.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!