Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-conductivity copper/aluminum ensures efficient power transmission.
5–15 microns prevents oxidation and improves conductivity.
3–10 mm supports varying current loads and applications.
10–100 mm provides flexibility for different power systems.
Safety is a top priority when managing electrical systems, and the Sensor Intelligent Busbars is engineered to enhance protection. With built-in fault detection and rapid response mechanisms, the busbar can immediately isolate faults, preventing damage to the wider system. This reduces the risk of electrical fires, system failures, and equipment damage. Additionally, the busbar’s self-monitoring capabilities ensure continuous operation with minimal human intervention, reducing the likelihood of human error.
~390 W/m·K (copper); dissipates heat effectively during operation.
Up to 1000V AC/DC suits low- and medium-voltage systems.
100A–2000A handles diverse current requirements for industries.
-40°C to +125°C ensures reliable performance in harsh conditions.
Meets ASTM B117; protects against environmental degradation.
≥200 MPa ensures structural integrity under mechanical stresses.
Complies with ASTM B571 for durable and uniform coating.
Surface finish is customized to meet the specific requirements of the component.
Dimensions, coatings, and terminations tailored to specific needs.
IEC 61439, RoHS, UL 508A ensure global safety compliance.
The Sensor Intelligent Busbars integrates sophisticated sensors that continuously monitor critical parameters such as temperature, voltage, and current. This real-time data collection enables systems to track the health of the electrical grid or power distribution network. Advanced monitoring capabilities can identify potential issues like overheating, imbalanced loads, or faulty connections before they cause significant damage. This proactive approach to system maintenance significantly reduces unplanned downtime and costly repairs.
Traditional busbars often struggle to maintain efficiency in dynamically fluctuating environments. The Sensor Intelligent Busbars addresses this challenge by incorporating dynamic load balancing. By analyzing real-time load data, the busbar can automatically adjust to ensure optimal power distribution across the system. This enhanced efficiency reduces energy losses, minimizes hotspots, and ensures a stable and efficient power flow, even during peak demand.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Advanced diagnostics to detect potential failures, reducing downtime and ensuring system longevity in critical applications.
Intelligent load management for preventing overloading and ensuring stable operations in high-demand environments.
Seamless connectivity with smart grids for advanced power flow control and fault isolation.
Continuous monitoring of heat levels to prevent overheating and ensure operational safety.
Adaptable to new installations or retrofits, supporting system expansion while maintaining performance and reliability.
Safeguards sensitive equipment from power surges, faults, and environmental challenges.
With built-in predictive analytics, the Sensor Intelligent Busbars can forecast potential failures before they happen. By analyzing historical data and comparing it to real-time measurements, it can detect irregularities that may signal wear or malfunction. This reduces the need for frequent manual inspections and enhances the system’s long-term reliability. Predictive maintenance minimizes unexpected failures, lowers operational costs, and extends the lifespan of both the busbar and the connected equipment.
Sensor Intelligent Busbars are designed for easy integration with existing infrastructure. Whether for new installations or retrofitting older systems, these busbars are highly adaptable and can seamlessly integrate with various power management and control systems. Their scalability ensures they can grow with the system’s evolving needs, from small-scale operations to large, complex networks, providing consistent performance at every expansion stage.
Check all our Frequently Asked Question
The busbar uses embedded temperature sensors at critical points to monitor heat levels. These sensors relay data to a central control unit, which analyzes temperature trends and triggers alerts if overheating thresholds are reached. This ensures immediate action to prevent system failure.
The predictive analytics feature utilizes advanced algorithms to analyze historical performance data alongside real-time inputs. Unlike standard systems that only flag current anomalies, it identifies patterns that indicate potential failures, enabling preemptive maintenance and reducing downtime.
The busbar has surge protection modules that automatically absorb and regulate excess energy during sudden power spikes. Its modular design allows for easy scalability while maintaining stability and protecting connected equipment from damage.
The busbar employs industrial-grade sensors that are highly resistant to electromagnetic interference, dust, and humidity. Its data transmission system includes error-correction protocols to ensure accurate readings even in extreme operating conditions.
It supports multiple protocols such as Modbus, IEC 61850, and Ethernet/IP, allowing seamless integration with modern SCADA systems. This versatility ensures compatibility with various power management setups and facilitates remote monitoring and control.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!