Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Designed to protect internal components from dust, moisture, and impact in demanding environments.
Engineered to create strong, leak-proof connections between pipes, valves, and equipment.
Built to move liquids or gases with consistent flow and pressure control.
Developed to precisely manage the flow, direction, or pressure of fluids.
Produced by forcing material through a die to achieve exact shapes and dimensions.
Converts alternating current voltage levels through electromagnetic induction for efficient power distribution.
Provides a flexible, insulated pathway for safe transfer of electrical current to devices.
Uses coiled conductors to store energy and control current in electrical circuits.
Transmits electrical power or signals with optimized conductivity and insulation integrity.
Delivers high-current flow through rigid, low-resistance conductive metal strips in power systems.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
These inductors modulate impedance with precise DC biasing, improving reactive current flow and suppressing overload spikes. Our designs respond within milliseconds, stabilizing networks in sensitive power environments.
Frigate uses precision-annealed silicon steel cores with tightly matched magnetic tolerances to enable predictable saturation curves. Our designs incorporate low-loss windings to maintain minimal DCR across full current ranges.
Each inductor supports linear DC control input, available in 0–10VDC or 0–20mA, allowing flexible integration with feedback loops. Inductance remains stable across wide temperature shifts with Class F insulation and vibration-resistant mounting designs.
Need reliable Heat Sinks for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Regulates inrush and load spikes in motor circuits without forcing active filtering systems.
Limits short-circuit fault energy and balances voltage recovery across traction substations.
Applies tuned magnetic biasing for real-time control of reactive power in industrial setups.
Shapes AC line current under grid load variation using fast-response magnetic behavior.
Controls sudden load changes in high-current steel processing setups with stable dynamic response.
Supports isolated grid operation by damping harmonics in variable-frequency generator outputs.
Power grids vary by fault response time, harmonic profile, and ambient conditions. Frigate builds Saturable Reactor Inductors with custom BH curves, selected per application voltage and waveform stress.
Clients can choose matched inductors for balanced phase tuning, or asymmetric configurations for single-line regulation. We offer screw terminal terminations and bias input ports suited for both analog or digital controller links.
Check all our Frequently Asked Question
Frigate designs saturable reactor inductors using high-grade silicon steel or amorphous cores with tailored saturation flux density. The core geometry and lamination thickness are selected to support magnetic regulation without early saturation. These inductors undergo overload testing to validate flux behavior under transient surges. This ensures consistent operation without magnetic loss under full-load switching cycles.
Frigate uses thermally rated insulation systems, Class H or above, and selects cores with low hysteresis loss across elevated temperatures. Coil windings are laid out to enable uniform heat distribution and avoid thermal hotspots. The construction is validated using thermal cycling and endurance tests. This allows reliable performance in enclosures with ambient temperatures up to 130°C.
Frigate tunes the air gap and adjusts core cross-section to define precise magnetic saturation thresholds. This enables engineers to select reactors that act as current limiters under fault conditions. Each design undergoes magnetic modeling to ensure defined knee points on the B-H curve. The result is predictable saturation performance for tightly regulated power circuits.
Frigate optimizes magnetic path symmetry and balances winding distribution to mitigate waveform distortion effects. The core assembly tolerates offset magnetic bias without flux drift. These reactors are tested using controlled non-sinusoidal input to evaluate response stability. This makes them reliable for systems with waveform imbalance or partial-cycle conduction.
Frigate uses rigid coil support structures and high-strength bobbins to prevent displacement under magnetic stress. Core clamping systems absorb vibration and reduce acoustic noise. The entire assembly is tested for dimensional stability during saturation cycles. This ensures performance reliability during installation and long-duration operation.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!