Rubber Bumper Protector (Extruded)

Extruded rubber bumper protector are designed to absorb and dissipate impact energy effectively. Made from high-performance elastomeric compounds, these bumpers offer excellent tensile strength and elongation at break, making them ideal for protecting machinery from severe impacts and reducing the risk of equipment damage. 

Materials

Made from EPDM, Neoprene, or Nitrile rubber offering flexibility and impact resistance.

Surface Finishes

Available in smooth matte, textured, or UV-resistant finishes for better durability and aesthetics.

Compliance Standards

Meets ASTM D2000, RoHS, and REACH standards ensuring safety and environmental compliance.

Cross-Section Area (A)

Total cross-sectional area is 325 mm², optimized for impact absorption and structural support.

Mass per Meter (m)

Weighs approximately 0.45 kg per meter, offering lightweight yet strong bumper protection.

Product Description

Engineered for extreme environments, these bumpers resist temperature fluctuations, UV radiation, ozone, moisture, and chemicals. Materials like EPDM and Nitrile maintain their properties across a wide temperature range and offer resistance to oils, fuels, and other corrosive substances, ensuring long-term performance in harsh conditions.

Moment of Inertia (Ix / Iy)

Ix: 2,800 mm⁴ provides horizontal bending resistance, while Iy: 3,100 mm⁴ offers vertical deformation resistance.

Section Modulus (Zx / Zy)

Zx: 145 mm³ and Zy: 155 mm³ define stress handling capacity along both main axes.

Radius of Gyration (ix / iy)

ix: 2.94 mm and iy: 3.10 mm help determine slenderness ratio for buckling resistance.

Max. Axial Load (Euler Buckling)

Handles up to 1.2 kN axial load before buckling, assuming 1-meter unsupported length.

Max. Load at Slot (Shear Test)

Slot can withstand shear forces up to 950 N before failure, ensuring firm slot retention.

Torsional Constant (J)

Torsional rigidity rated at 400 mm⁴ to resist twisting and maintain bumper shape.

Max Torque (Torsional Load Limit)

Maximum torque capacity of 6.5 Nm before material twist deformation or fracture occurs.

Elastic Deflection (100 N Load)

Deflects about 4.2 mm under 100 N load, demonstrating flexible cushioning behavior.

Dynamic Load Rating

Rated at 60 N/mm for dynamic impacts, ideal for absorbing shocks during movement.

Compatibility Tolerance

Installation tolerance of ±0.5 mm ensures precise fit with minimal variation.

Machining Precision Grade

Manufactured to ISO 2768-mK grade for consistent dimensional accuracy and machining precision.

Fatigue Life (Slot Edge)

Exceeds 1 million cycles at 50% max load, guaranteeing long operational slot durability.

Thermal Expansion (ΔL @ ΔT=50°C)

Expands by ~0.12% in length for every 50°C rise in operating temperature.

Slot Pull-Out Resistance

Withstands up to 1,200 N pull-out force, ensuring secure slot engagement under stress.

Max Load Bearing at Corner Joint

Withstands 1.5 kN load when fixed with adhesive and mechanical support at corners.

Technical Advantages

The extrusion process allows for precise customization of bumper profiles, sizes, and hardness levels, ensuring a perfect fit for any application. Whether for heavy-duty machinery or compact equipment, these bumpers can be tailored to meet specific needs, providing optimal protection in diverse industrial settings. 

Rubber bumpers are formulated to be non-marking, preventing any abrasion or damage to sensitive surfaces. This characteristic is crucial in applications where aesthetic integrity is important, such as automotive or high-precision machinery, ensuring that surfaces remain pristine even after repeated contact. 

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Industry Applications

Automotive Manufacturing

Protects vehicle frames, parts, and tooling from impact damage during assembly, testing, and transportation processes, ensuring precise alignment. 

Aerospace

Used in aircraft assembly and maintenance to prevent surface damage to sensitive components during handling, installation, and storage.

Material Handling Equipment

Reduces wear and tear on conveyors, robotic arms, and lifts by absorbing shock from high-speed operations and load impact. 

Industrial Machinery

Prevents damage to machinery surfaces and tooling during heavy-duty operations, extending equipment life and reducing maintenance needs. 

Construction Equipment

Absorbs impact on heavy machinery like cranes and excavators, protecting sensitive components from damage during operations on rugged terrains. 

HVAC Systems

Protects HVAC units from impact damage during installation, reducing wear on critical components and ensuring long-term reliability.

Noise and Vibration Damping

The viscoelastic properties of extruded rubber help reduce vibrations and noise, improving operational stability and worker comfort. By absorbing vibrational energy, these bumpers minimize mechanical resonance, making them ideal for automated machinery, robotics, and conveyor systems where noise reduction is essential.

Extruded rubber bumpers are easy to install with minimal tools or hardware, making them efficient for quick replacements and repairs. Their durable design reduces the need for frequent maintenance, lowering downtime and keeping equipment operational with minimal disruption. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the consistent quality of extruded rubber bumper protectors during production?

Frigate employs strict quality control measures throughout the manufacturing process, including precise extrusion techniques and material inspections. Each batch of rubber compounds is tested for key properties like hardness, tensile strength, and chemical resistance. This ensures the bumpers meet specified tolerances and perform reliably under operational stresses.

What testing methods does Frigate use to validate the durability of rubber bumpers in extreme environments?

Frigate conducts accelerated aging tests, including exposure to UV light, ozone, and extreme temperatures, to simulate long-term use. The bumpers are also subjected to impact testing to evaluate their energy absorption and rebound capabilities. These tests ensure the bumpers maintain performance in harsh conditions like outdoor exposure or heavy industrial applications.

How does Frigate tailor the hardness and flexibility of rubber bumpers to specific client requirements?

Frigate customizes rubber formulations by adjusting the compound’s chemical makeup, optimizing for hardness or flexibility based on client needs. Clients can select from a range of durometers, ensuring that the bumper performs optimally for their application’s impact, vibration, or load-bearing requirements. The precise balance between rigidity and elasticity is critical for specific industrial demands.

What role does the extrusion process play in enhancing the performance of rubber bumpers manufactured by Frigate?

The extrusion process allows Frigate to create custom profiles with high dimensional accuracy and uniformity, which is critical for tight-fitting applications. This process ensures that each bumper maintains consistent mechanical properties, including impact resistance and durability. By controlling the extrusion speed and temperature, Frigate ensures that the rubber maintains its intended characteristics under various conditions.

How does Frigate address the challenge of rubber bumper performance in high-chemical exposure environments?

Frigate uses specialized rubber compounds, like Nitrile and Neoprene, which are formulated to resist a wide range of industrial chemicals. These compounds are selected for their ability to withstand oils, acids, and solvents without losing their physical properties. Regular performance testing under chemical exposure conditions ensures that Frigate’s bumpers continue to provide effective protection in these demanding environments. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Rubber Bumper Protector (Extruded)

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