Power Cords

Our input power cords with high-purity copper conductors ensure optimal conductivity and minimal voltage drop over long distances. This results in efficient power transmission, reducing the energy loss typically associated with inferior cables. The conductors are insulated with advanced thermoplastic elastomers (TPE) or cross-linked polyethylene (XLPE) materials, which provide superior dielectric strength, thermal resistance, and long-term durability in extreme temperatures ranging from -40°C to 90°C. 

Connector Standard

NEMA, IEC, Custom Configurations

Maximum Rated Voltage

Up to 600V

Maximum Rated Current

Up to 20A

Charging Protocol

Compatible with standard AC charging protocols (IEC 60320, NEMA 5-15P)

Conductor Material

High-Purity Copper, Tinned Copper

Product Description

Our input power cords’ insulation and jacketing materials are specifically chosen for their resistance to harsh environmental conditions, including UV radiation, ozone exposure, moisture, and chemicals. We utilize high-performance thermoplastic and thermoset materials that resist oils, acids, alkalis, and other industrial chemicals, making our power cords suitable for manufacturing plants, laboratories, and outdoor environments. These materials’ high tensile strength and abrasion resistance also ensure the cords remain intact in high-movement applications. 

Conductor Size

16 AWG to 10 AWG (depending on current rating)

Temperature Range

-40°C to 90°C (some models up to 150°C)

Insulation Material

Cross-Linked Polyethylene (XLPE), Thermoplastic Elastomer (TPE)

Sheath Material

PVC, TPE, or Thermoset Rubber (depending on environmental needs)

Bending Radius

Minimum: 5 times the cable diameter

Charge Rate

Up to 5 kW (varies with current rating and cable configuration)

Electromagnetic Shielding

Foil and braided copper shielding for EMI reduction

Contact Resistance

< 10 mΩ (depending on connector type)

Durability

Rated for up to 50,000 flex cycles

Overload Protection

Built-in fuses or circuit breakers for protection against overcurrent

Leakage Current

< 0.5 mA (meets UL/IEC leakage current standards)

Environmental Compliance

RoHS, REACH, UL 62, IEC 60227, CSA C22.2, CE, ISO 9001 compliant

Technical Advantages

Our input power cords are designed with advanced strain relief systems to prevent internal conductor breakage from frequent bending and flexing. The cable is engineered with a balanced construction that includes flexible copper strands and a robust outer jacket, offering superior resilience to mechanical stress. The flexible nature of the cable allows it to endure frequent movements without compromising electrical integrity, making it ideal for dynamic applications where cables experience constant motion. 

Our input power cords incorporate overcurrent protection mechanisms and grounding features to prevent damage to sensitive equipment. The cords are equipped with high-quality, securely attached ground conductors that meet or exceed the safety requirements of IEC 60320 and UL standards. This ensures that fault conditions such as short circuits or surges are safely dissipated, protecting the cable and connected equipment. 

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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

High-Voltage Equipment

Powering systems like transformers and circuit breakers with cables rated up to 600V or higher. 

Robotics

Supplying power to robotic arms and control systems with low-voltage, high-current cables for precision performance. 

HVAC Systems

Ensuring power for large heating, ventilation, and air conditioning units, handling high currents and voltages. 

Electric Vehicles (EVs)

Providing robust power connections for charging stations and electric drivetrain components. 

Test and Measurement Equipment

Powering laboratory instruments and test benches with stable, low-noise input power cables. 

Power Distribution Systems

Distributing electricity across grids with cables for high-capacity, long-distance power transmission. 

Optimized Power Ratings and Connector Flexibility for Diverse Needs

Our input power cords support various voltage and current ratings, allowing you to tailor the cable to your needs. Whether you require low-voltage cords for sensitive electronics or high-current applications for industrial machinery, we provide cables rated for up to 600V and 20A, ensuring compatibility with various electrical systems. Additionally, our cords comply with the necessary certifications, such as UL 62, IEC 60227, and CSA C22.2, ensuring they meet the highest standards for electrical performance. 

Our input power cords come with various connectors and plug options, including NEMA, IEC, and custom configurations to ensure compatibility with your equipment. Whether you’re dealing with standard 3-prong plugs or specific, high-power connectors, our cords are designed for a perfect fit, ensuring secure and reliable connections in all types of installations. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used in Frigate's power cords for industrial applications?

Frigate’s power cords are constructed with high-quality or tinned copper conductors, providing superior electrical conductivity. These are insulated with cross-linked polyethylene (XLPE) or thermoplastic elastomer (TPE) for enhanced resistance to extreme temperatures, abrasion, and environmental factors. 

How does Frigate ensure the durability of power cords in heavy-duty machinery?

Frigate’s power cords are designed with reinforced jackets that include industrial-grade thermoplastic materials. These jackets resist oils, chemicals, UV radiation, and mechanical stress, ensuring long-lasting performance in industrial machinery and high-movement environments. 

What certifications do Frigate’s power cords hold for compliance with safety standards?

Frigate’s power cords comply with international standards such as UL 62, IEC 60227, and CSA C22.2, ensuring safety and performance in various applications. These certifications guarantee that the cords meet electrical, environmental, and mechanical integrity standards for industrial use. 

How does Frigate's power cord design handle high current and voltage fluctuations?

Frigate’s power cords are engineered with high-conductivity copper wires and specialized insulation to handle fluctuations in both voltage and current. They are designed to maintain stability in high-load systems, ensuring consistent power delivery without overheating or performance loss. 

Can Frigate provide customized power cords for unique electrical configurations?

Frigate offers fully customizable power cords tailored to specific voltage ratings, conductor configurations, and connector types. Whether you need cords with special shielding or specific insulation for hazardous environments, Frigate can design solutions to meet your precise technical specifications. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Power Cords

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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