Plastic Insulated Electrical Cables

Name: Plastic Insulated Electrical Cables | Durable Plastic Wiring - Frigate
Price: 249.00 USD
Availability: InStock

Our cables are designed with high dielectric strength insulation, which prevents electrical leakage and reduces the risk of short circuits. This advanced plastic insulated electrical cables material offer a much higher resistance to electrical breakdown than standard materials, ensuring safe operation in high-voltage environments. This makes our cables ideal for both power and control circuits where electrical safety is critical.

Connector Standard

IEC 60309, UL 2250, BS 1363

Maximum Rated Voltage

Up to 35 kV

Maximum Rated Current

600 A

Charging Protocol

IEC 61851, SAE J1772 (for electric vehicle charging cables)

Conductor Material

Copper, Tinned Copper, Aluminum (depending on application)

Product Description

In confined spaces and industrial applications, the emission of toxic fumes and smoke in case of a fire is a major concern. Our plastic insulation is formulated to minimize smoke and fume production, making it compliant with stringent fire safety standards like UL 94-V0. This ensures your electrical system remains safer for human and equipment exposure in case of fire hazards.

Conductor Size

1.5 mm² to 240 mm² (depending on current rating)

Temperature Range

-40°C to +90°C

Insulation Material

PVC, XLPE (Cross-Linked Polyethylene), EPR (Ethylene Propylene Rubber)

Sheath Material

PVC, LSZH (Low Smoke Zero Halogen), Thermoplastic Elastomer (TPE)

Bending Radius

7.5 x Cable Diameter (minimum)

Charge Rate

Up to 20 kW (depending on conductor size and application)

Electromagnetic Shielding

Copper Foil Shielding, Aluminum Braided Shielding (for sensitive applications)

Contact Resistance

< 1 mΩ (for high-quality connections)

Durability

Up to 50,000 cycles (for charging cables), 10+ years (for general industrial use)

Overload Protection

Integrated fuse protection, thermal protection (optional)

Leakage Current

≤ 10 µA (depending on insulation material)

Environmental Compliance

RoHS, REACH, UL 1581, CE, IEC 60502, ISO 9001

Technical Advantages

The plastic insulation used in our cables has been engineered to provide excellent thermal stability at elevated temperatures, withstanding up to 90°C continuously and even higher short-term exposure temperatures. This makes our cables suitable for high-temperature applications, such as electric motors, transformers, and machinery in industrial settings. With increased heat resistance, the insulation will not degrade over time, improving the reliability and longevity of your systems.

Our plastic-insulated cables are designed for use in environments with common exposure to corrosive chemicals, oils, and gases. The plastic material is resistant to acids, alkalis, and other hazardous chemicals, providing extended protection against cable degradation. This makes our cables suitable for the chemical processing, automotive, and manufacturing industries, where cables must withstand rigorous working conditions.

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Industry Applications

High-Voltage Power Transmission

Utilized for safe electrical power transmission over long distances in high-voltage transmission lines.

HVAC Systems

Powers and controls heating, ventilation, and air conditioning units in commercial and industrial environments.

Marine and Naval Applications

Provides electrical connections in shipboard systems, ensuring durability against vibration, salt, and moisture.

Medical Equipment Wiring

Ensures reliable power and signal transmission in critical medical devices, minimizing risk in sensitive environments.

Automated Industrial Equipment

Connects sensors, actuators, and motors in robotic systems, ensuring precise operation under harsh conditions.

Military and Defense Systems

Used for power and communication cables in defense electronics, ensuring resistance to harsh environments and high reliability.

Increased Electrical Conductivity with Precision Copper/Aluminum Conductors

The core of our cables is made from high-purity copper or aluminum, carefully selected to ensure the highest conductivity for low-resistance energy transfer. This allows your systems to operate more efficiently, reducing power losses and minimizing the need for oversized cables in large-scale installations. The conductors are precision-engineered to maintain consistent electrical performance under fluctuating operational loads.

Many applications, particularly those in outdoor and industrial settings, expose cables to UV radiation and ozone, which can degrade insulation materials. Our plastic insulation is specifically treated to resist UV degradation and ozone cracking, ensuring the long-term reliability of cables used in outdoor installations such as renewable energy systems, telecommunication lines, and industrial plants exposed to environmental elements.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the durability of plastic insulation in cables exposed to UV radiation?

Frigate cables use UV-resistant plastic compounds in the insulation, preventing degradation from prolonged sunlight exposure. This enhances the cable’s performance and longevity, making them suitable for outdoor and exposed environments, including solar energy systems and telecommunications networks, where UV radiation can significantly affect the integrity of cables over time.

What is the maximum voltage rating of Frigate Plastic Insulated Electrical Cables, and how does insulation material contribute to it?

Frigate cables are rated up to 35kV, depending on the cable type and insulation material. The insulation, made from high-grade materials like XLPE, enhances the cable’s ability to withstand high electrical stress, ensuring safe operation in high-voltage environments such as power distribution systems and industrial machinery without compromising electrical safety or performance.

How does Frigate’s plastic insulation improve resistance to mechanical stress and physical damage?

Frigate cables incorporate specially designed plastic insulation that combines flexibility with high mechanical strength. This ensures the insulation can withstand physical stresses such as impact, abrasion, and bending during installation and operation. This makes them ideal for industrial applications like mining, construction, and heavy machinery where mechanical damage is risky.

What are the fire-resistant capabilities of Frigate Plastic Insulated Electrical Cables in industrial applications?

Frigate cables are designed with fire-retardant plastic insulation that meets or exceeds international fire safety standards, such as IEC 60332. The insulation prevents the spread of flames, significantly reducing fire hazards in industrial environments, including power plants and chemical facilities, where fire resistance is critical for maintaining safety and preventing widespread damage.

How does Frigate ensure low electromagnetic interference (EMI) in sensitive signal transmission applications?

Frigate offers plastic-insulated cables with advanced shielding options, including copper and aluminum foil shields, to protect sensitive systems from EMI. These cables are specifically engineered for high-precision environments like telecommunications and medical electronics, where EMI could compromise data integrity or signal transmission. The shielding ensures that external electromagnetic interference is minimized, improving system reliability.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ