Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Typically copper, aluminum, or brass for conductivity.
Thickness ranges from 10 to 50 microns for durability.
Varies from 1-10 mm, depending on electrical needs.
Width can range from 10 to 100 mm for different applications.
Copper core offers 58-60% IACS, ensuring efficient power transmission.
Nickel-Plated Busbars are an advanced solution for electrical systems. They address common issues like corrosion, conductivity loss, and thermal instability. Their durability and high performance ensure long-term efficiency. Additionally, they are a cost-effective choice for reliable electrical infrastructures.
Copper’s high thermal conductivity ensures minimal heat buildup.
Can handle up to 36 kV for high-voltage applications.
Rated for 100-5000 A, depending on busbar size.
Operational in temperatures from -40°C to 150°C.
Resists oxidation, saltwater, and harsh environments.
Strong enough to withstand up to 250 MPa of stress.
Strong adhesion, ensuring lasting nickel plating integrity.
Available in smooth, polished, or matte finishes.
Custom sizes, shapes, and configurations available.
Meets RoHS, ASTM B545, IEC 61238-1, UL 94 standards.
One of the main challenges in electrical systems is corrosion, which can cause connectivity issues, power loss, and even system failure. Nickel-Plated Busbars are engineered to resist corrosion and oxidation, even in the most demanding environments. The nickel plating forms a durable protective layer that prevents degradation, ensuring long-term reliability and reducing maintenance costs.
Maintaining high conductivity is crucial for efficient performance in electrical systems. Nickel-plated busbars deliver enhanced conductivity compared to other materials, ensuring minimal energy loss during transmission. This helps reduce operational costs, especially in large-scale systems, by improving energy efficiency and providing consistent power flow.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensures reliable power delivery for subsea equipment that can withstand harsh underwater conditions and pressure.
Supports high-performance battery systems by managing high currents and ensuring long-term conductivity.
Delivers power to rail networks with minimal energy loss, maintaining reliability in extreme conditions.
Optimizes power distribution in smart grids, offering resistance to electrical stress and environmental exposure.
Provides robust electrical connections in harsh environments in radar, communications, and power generation systems.
Enables efficient electrical conductivity in cryogenic applications, where temperature stability is crucial for performance.
Electrical systems in aerospace, automotive, and power generation industries experience fluctuating temperatures and heavy thermal stresses. Nickel-plated busbars offer excellent thermal stability and a high resistance to thermal expansion. This helps prevent the risk of electrical failures due to temperature-induced material stress, ensuring safe and reliable operations across a wide range of temperatures.
One of the most critical aspects for industrial and commercial applications is the longevity of electrical components. Nickel-Plated Busbars are designed to endure extreme operational conditions, including high current loads and environmental exposure, while maintaining their performance over time. Their durability means fewer replacements and less downtime, which is key to maintaining uninterrupted operations.
Check all our Frequently Asked Question
Nickel plating forms a durable, protective layer on busbars, shielding the underlying material from moisture, chemicals, and other corrosive elements. This plating significantly extends the lifespan of the busbars by preventing oxidation and reducing the risk of electrical failure, making them ideal for harsh environmental conditions.
Nickel-plated busbars exhibit excellent thermal stability and low thermal expansion coefficients. This means they can withstand significant temperature fluctuations without losing shape or integrity. Their resistance to thermal expansion helps prevent electrical failures caused by the stresses that typically occur in high-current and high-temperature environments.
Nickel plating enhances the conductivity of busbars by providing a smooth and uniform surface that minimizes resistance. While copper is an excellent conductor, the nickel layer ensures minimal energy loss, even in high-load applications. The plating also protects the surface from corrosion, maintaining consistent performance.
The thickness of the nickel plating is critical for ensuring optimal performance in high-voltage systems. A thicker layer of nickel improves resistance to corrosion and abrasion, providing long-term protection against environmental stress. It also helps reduce electrical losses, improving the system’s overall efficiency while maintaining the integrity of the busbars.
The smooth, even surface finish of nickel-plated busbars reduces surface roughness, which can cause signal degradation in high-frequency applications. By minimizing surface irregularities, nickel-plating helps maintain signal integrity and reduces interference, ensuring reliable performance in telecommunications, aerospace, and other high-frequency systems.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!