Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or alloys for optimal conductivity.
5–20 microns for enhanced corrosion resistance.
0.5 mm – 5 mm, customizable for different power needs.
10 mm – 200 mm, tailored to specific design requirements.
> 58 MS/m (Copper) for superior electrical efficiency.
While the upfront cost of Multi-Layered Laminated Bus Bars may be higher than traditional solutions, their efficiency and longevity result in long-term cost savings. These bus bars deliver superior performance with reduced energy loss, improved thermal management, and enhanced durability. They minimize maintenance costs and reduce the need for frequent replacements, offering a high return on investment.
300 W/m·K (Copper) for efficient heat dissipation.
Up to 1000 V, customizable based on application needs.
Up to 5000 A, depending on size and application.
-40°C to 150°C, adaptable to various operating conditions.
Excellent resistance in industrial and environmental conditions.
Tensile strength up to 210 MPa, based on material used.
> 6 N/mm adhesion for durable and stable plating.
Smooth, polished, or matte, ensuring optimal performance.
Customizable thickness, width, material, and coating.
Complies with ISO, UL, RoHS, IEC, and ASTM standards.
The multi-layer design of these bus bars ensures superior conductivity, significantly reducing energy losses compared to traditional copper or aluminum bus bars. The laminated structure maximizes surface area for current flow, improving the overall efficiency of power distribution. This is crucial for systems where power loss can result in increased operational costs and reduced system performance.
Space is a valuable asset in compact power distribution panels. Multi-Layered Laminated Bus Bars’ slim profile allows space-saving integration without compromising performance. The overall design minimizes bulk by layering conductive materials, making them ideal for industries where space constraints are a concern, such as automotive, aerospace, and industrial automation.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Facilitates power distribution and thermal management in large-scale energy storage modules, improving efficiency in charging and discharging cycles.
These are used in aircraft to distribute power across avionics, propulsion, and lighting systems while managing high voltage and heat dissipation.
This system provides reliable power to deep-sea exploration equipment and subsea oil rigs, ensuring durability under extreme pressures and temperatures.
Distributes power within quantum processors, minimizing thermal effects and electromagnetic interference in highly sensitive circuits.
Powers high-density 5G base stations, manages high current loads, and mitigates heat buildup in compact, high-performance environments.
Supports power delivery in fusion reactors, managing extreme thermal and mechanical stresses in a high-radiation environment.
Thermal efficiency is a critical factor in preventing overheating and maintaining system longevity. These bus bars feature enhanced thermal dissipation properties, ensuring that heat generated during operation is efficiently conducted away from sensitive components. This reduces the risk of overheating, enhancing the reliability and lifespan of the entire electrical system.
The laminated structure of these bus bars enhances electrical performance and provides superior mechanical strength. This construction makes them resistant to vibrations, shocks, and physical stress, ensuring a long service life even in demanding environments. Whether in high-power systems or high-frequency applications, these bus bars offer consistent performance over time.
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The laminated structure optimizes the current flow by increasing the surface area for conduction. This reduces electrical resistance, enhancing overall conductivity. The design allows for efficient power distribution with minimal energy loss, making it ideal for high-performance applications.
Multi-layered laminated Bus Bars are often constructed using high-conductivity metals like copper or aluminum combined with insulating layers such as polyimide or epoxy. These materials balance conductivity, insulation, and mechanical strength, ensuring optimal electrical performance and heat resistance.
These bus bars feature advanced thermal dissipation capabilities due to their multi-layered design, which allows heat to be evenly spread across the surface. This efficient heat management prevents overheating, safeguards sensitive components, and extends the life of the power distribution system.
The laminated construction enhances mechanical strength, making these bus bars resistant to vibrations and shocks. This ensures that connections remain intact and stable, even in environments with high mechanical stress, such as automotive or aerospace applications, thereby improving system reliability.
The multi-layer configuration and specific insulating materials protect against electromagnetic interference. This reduces the potential for signal disruption, making these bus bars ideal for high-frequency and sensitive electronic applications where EMI must be minimized.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!