Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Steel for strength and conductivity.
5-10 microns to improve corrosion resistance and conductivity.
3-10 mm, depending on current handling and mechanical requirements.
20-150 mm, customizable based on system power requirements.
Copper: 58 MS/m, Aluminum: 35 MS/m for efficient power transmission.
The Monitoring Smart Busbars is a cutting-edge solution for modern power distribution challenges. Its advanced monitoring capabilities, predictive maintenance, and energy efficiency optimization solve critical pain points while improving system reliability and operational efficiency.
Copper: 398 W/m·K, Aluminum: 205 W/m·K for effective heat dissipation.
Up to 1,000 V AC/DC, suitable for industrial and commercial use.
Up to 5,000 A, supporting high-power electrical systems.
-40°C to +85°C, suitable for a wide range of environments.
High, ensures durability in harsh and humid industrial conditions.
Tensile strength: Copper 210 MPa, Aluminum 100 MPa for durability.
> 90% adhesion strength for reliable and lasting performance.
Smooth or textured, customizable to specific application needs.
Customizable in size, shape, material, and coating thickness.
IEC 61238-1, UL, RoHS, ISO 9001 for global industry standards.
One significant issue the Monitoring Smart Busbar solves is inefficient power usage. Traditional power distribution systems often waste energy due to undetected imbalances or inefficiencies. The smart busbar continuously monitors current, voltage, and power quality, providing real-time insights into energy consumption. This allows operators to identify energy inefficiencies, enabling corrective actions that reduce waste and lower operational costs.
The system also addresses unreliable power supply and frequent outages, which can lead to costly downtime and equipment damage. The Monitoring Smart Busbar detects fluctuations in voltage, current surges, and other anomalies that could signal potential faults or interruptions. With predictive analytics, the system identifies patterns of behavior that may indicate an impending failure, allowing businesses to take preemptive action before an outage occurs, ensuring a more reliable power supply.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Continuously monitors phase loads to ensure balanced distribution to prevent overloading and system instability.
Analyzes real-time data to predict potential faults in transformers, breakers, and other key components before failure.
Monitors voltage, current, and power factor to optimize energy consumption and reduce operational costs.
This monitors power quality parameters (harmonics, voltage sags) to ensure a stable power supply for critical equipment.
Detects anomalies such as short circuits or overcurrent conditions in high-voltage busbars and other components.
This feature triggers automated load shedding in response to detected overloads to prevent equipment damage or system failure.
Another critical feature of the Monitoring Smart Busbars is its load balancing and optimization functionality. The system continuously monitors the load on each phase of the electrical system, ensuring that power is evenly distributed. If an imbalance occurs, it can suggest corrective actions to redistribute the load, preventing damage to equipment and improving system efficiency. This functionality also helps optimize energy consumption, leading to lower electricity costs and more sustainable operations.
The Monitoring Smart Busbar’s data logging capabilities further enhance its value. The system logs comprehensive data on every electrical parameter, which can be accessed and analyzed for performance reviews, compliance audits, and troubleshooting. The historical data can generate detailed reports for regulatory compliance, ensuring that your systems meet industry quality and energy usage standards.
Check all our Frequently Asked Question
The Monitoring Smart Busbars uses advanced sensors and algorithms to continuously measure the current and voltage in each phase of the electrical system. It analyzes the data in real-time, comparing the load across all phases. If an imbalance is detected, the system can trigger corrective actions such as load redistribution recommendations or activate automatic load-shedding functions to prevent overheating or overloading, ensuring stable operation and protecting the equipment.
The system uses predictive analytics powered by machine learning models that analyze historical data and real-time sensor measurements. The system can detect deviations from normal operating conditions by identifying trends in parameters like current, voltage, and temperature. These deviations often precede failures such as overheating, short circuits, or other electrical faults. This allows for proactive maintenance and replacement of components before a failure occurs, minimizing unplanned downtime.
The Monitoring Smart Busbars employs Hall-effect current sensors for precise current measurements and infrared temperature sensors for thermal monitoring. The current sensors provide highly accurate, non-intrusive measurements with sub-millisecond response times. Temperature sensors offer high accuracy with minimal drift over time, ensuring that even slight temperature changes due to load fluctuations or faults can be detected early. These sensors operate in harsh environments and are calibrated to meet industry standards for precision and reliability.
The system logs all relevant electrical parameters—such as voltage, current, temperature, and power factor—at high resolution and frequency (up to several kHz). The data is securely stored in local and cloud-based servers, with customizable logging intervals and duration. This ensures that all historical data is available for detailed analysis, performance reviews, and regulatory audits. The system can automatically generate compliance reports meeting local and international energy usage and power quality standards, supporting regulatory audits and certifications.
The system supports multiple industry-standard communication protocols, including Modbus RTU/TCP, OPC-UA, and MQTT, making it highly compatible with existing Building Management Systems (BMS), Supervisory Control and Data Acquisition (SCADA) systems, and Internet of Things (IoT) platforms. This flexibility allows seamless integration with legacy infrastructure and other smart devices, enabling centralized monitoring, control, and analysis. The system’s modular design ensures that additional communication modules can be added to support future system expansions.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!