Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Brass
3 – 10 microns
1 – 10 mm
10 – 100 mm
> 98% IACS (International Annealed Copper Standard)
Traditional wiring systems can be bulky and difficult to manage, leading to inefficient use of available space. Insulated bus bars solve this issue by offering compact power distribution systems. Their ability to handle high current levels in a streamlined form reduces the need for extensive cable runs and enables flexible system design. This saves valuable space, making installing in cramped or complex environments, such as data centers, manufacturing plants, or high-rise buildings easier.
200 – 400 W/m·K (depending on material)
600V – 36kV (customizable based on application)
100A – 5000A (based on design specifications)
-40°C to 120°C
High resistance to salt, moisture, and industrial chemicals
High tensile strength (up to 300 MPa)
Strong adhesion with no peeling or flaking
Smooth, matte, or custom finish (e.g., nickel-plated)
Custom lengths, widths, shapes, and insulation materials
IEC 60439, UL 857, RoHS, ISO 9001 (depending on application)
Electrical safety is always a top priority. Conventional uninsulated busbars can pose significant risks for short circuits, electric shocks, or fires. Insulated busbars address these concerns by incorporating robust insulating materials that prevent accidental contact with live conductors. Their insulation is designed to withstand high voltages and harsh conditions, ensuring your systems are safe from external electrical hazards. This added layer of protection is essential in preventing catastrophic failures and ensuring equipment and personnel safety.
Traditional conductors can struggle to handle high current loads, resulting in overheating and potential failure. Insulated busbars are designed to carry higher current capacities without the same risks of overheating or degradation. The materials used in their construction facilitate their efficient thermal management, which allows heat to dissipate effectively. This feature ensures that your power distribution remains stable and reliable even in high-load environments, reducing the likelihood of power interruptions or damage to sensitive equipment.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensuring reliable electrical connections in solar and wind energy setups, withstanding harsh environmental conditions.
Ensuring stable electrical distribution in corrosive, high-moisture environments while minimizing system failure risks.
This involves managing high current loads in electric vehicle charging systems while reducing the need for external protective casing.
Facilitating reliable and space-efficient power distribution with minimal maintenance in critical data center operations.
Supporting electrical distribution in large-scale heating, ventilation, and air conditioning systems with low thermal resistance.
Ensuring safe, high-capacity power distribution in railway systems with protection against electrical faults.
Electrical systems need to be built to last, but many systems degrade over time due to environmental factors like humidity, dust, and mechanical stresses. Insulated busbars are made from durable materials resistant to corrosion, wear, and environmental damage.
Efficient installation and ease of maintenance are critical to keeping operational downtime to a minimum. Insulated busbars are designed to be easy to install, with pre-engineered configurations that reduce the need for complex assembly or specialized tools.
Check all our Frequently Asked Question
The insulating materials used in insulated busbars, such as thermoset plastics or epoxy resins, are engineered to withstand high voltages and extreme temperatures. These materials provide a protective barrier to prevent electrical faults by isolating conductive parts and reducing the risk of short circuits or arc faults. The insulation ensures that the current flows only along the designated paths, protecting equipment and personnel.
The insulation in insulated busbars not only protects against electrical hazards but also enhances thermal management. High-quality insulating materials help dissipate heat generated during high current flow, preventing overheating of the busbar system. This thermal regulation reduces the risk of thermal expansion or deformation, ensuring optimal performance even under heavy electrical loads and extending the lifespan of the system.
Insulated busbars are designed with materials that resist corrosion, moisture, dust, and mechanical stresses. The insulation provides an extra layer of protection against environmental factors like humidity, chemicals, and abrasive conditions, making them ideal for use in demanding environments such as offshore platforms, industrial factories, or underground substations. This enhances the reliability and durability of the electrical system, reducing the need for frequent maintenance.
Insulated busbars are optimized to handle high electrical currents without the risk of overheating or electrical breakdown. The insulation material allows for a more compact design while maintaining the necessary electrical current-carrying capacity. Insulated busbars reduce the risk of shorts or power loss by preventing direct contact with other conductive materials, ensuring the total current capacity is utilized efficiently.
Insulated busbars are typically designed with pre-engineered configurations, including standardized dimensions and mounting options, that make them easy to integrate into existing power distribution systems. These designs eliminate the need for complex custom fabrication, reducing installation time and labor costs. The standardized configurations also allow for quick replacement or upgrades, minimizing downtime and ensuring continuous operation.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!