High Tension Power Cables

Name: High Tension Power Cables | Long-Distance Power Transmission - Frigate
Price: 249.00 USD
Availability: InStock

High Tension Power Cables utilize conductors of highly conductive materials such as annealed copper or aluminum with advanced stranding techniques. These conductors are optimized for minimal electrical resistance, reducing voltage drop across long distances. This guarantees consistent power delivery and higher operational efficiency in AC and DC transmission systems.

Connector Standard

IEC 60228, IEEE 1580

Maximum Rated Voltage

220 kV (Kilovolt)

Maximum Rated Current

5000 A (Amperes)

Charging Protocol

AC 50/60 Hz, DC Fast Charging (for electric grid integration)

Conductor Material

High-purity Copper or Aluminum

Product Description

The insulation in our cables is constructed using cross-linked polyethylene (XLPE) or ethylene propylene rubber (EPR), exhibiting superior dielectric strength and thermal resistance. Multi-layer insulation systems are integrated to provide excellent resistance to electrical stresses, partial discharge, and thermal breakdown, even under prolonged high-voltage operation.

Conductor Size

400 mm² to 2500 mm² (based on application and load requirements)

Temperature Range

-40°C to 90°C (operating temperature)

Insulation Material

Cross-Linked Polyethylene (XLPE) or Ethylene Propylene Rubber (EPR)

Sheath Material

HDPE (High-Density Polyethylene), PVC, or FR (Fire-Resistant) PVC

Bending Radius

15 x Cable Diameter (minimum for installation)

Charge Rate

Up to 10 MW (for high-load transmission systems)

Electromagnetic Shielding

Multi-layer metal shielding (Copper/Aluminum) or Concentric Neutral

Contact Resistance

< 0.5 mΩ (milli-ohms)

Durability

Designed for 30+ years of reliable service under standard conditions

Overload Protection

Integrated overcurrent protection with thermal and current sensors

Leakage Current

< 0.1 mA (milliamps)

Environmental Compliance

RoHS Compliant, ISO 14001 Certified, IEC 60840, UL Listed

Technical Advantages

Our cables have advanced thermal conductivity features, including metal shielding layers and carefully engineered cross-sectional designs. This facilitates effective heat dissipation, preventing thermal hotspots and maintaining cable integrity under sustained high-current conditions. Specialized temperature-monitoring capabilities can also be integrated to ensure real-time thermal performance monitoring.

The inclusion of metallic shielding layers, typically copper tape or wires, effectively contains electromagnetic fields. This design reduces electromagnetic interference (EMI) and ensures compliance with stringent power quality and communication standards, especially in environments with sensitive electronic equipment.

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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Ultra-high voltage Direct Current (UHVDC) Systems

Transmit bulk power over long distances with minimal energy dissipation.

Intercontinental Power Grids

Enable cross-border and intercontinental power exchange through advanced high-voltage cable systems.

Smart Grid Infrastructure

Support intelligent power distribution networks with precise control and reduced transmission losses.

Nuclear Power Plants

Ensure safe and efficient high-voltage transmission from reactors to external power grids.

HVAC Systems in Mega Projects

Power high-capacity heating, ventilation, and air conditioning systems in large industrial complexes.

Oil and Gas Refineries

Deliver high-voltage power to processing units, ensuring uninterrupted operations in high-demand environments.

Electromagnetic Shielding and System Stability

In high-power systems, electromagnetic interference (EMI) can disrupt performance. High-tension power Cables are equipped with metallic screens or concentric neutral wires to contain electromagnetic fields, reducing interference with adjacent equipment and ensuring compliance with electromagnetic compatibility (EMC) standards.

Safety and reliability are paramount in high-voltage systems. These cables are designed to meet or exceed global standards, including IEC 60840 and IEEE standards for high-voltage cables. Rigorous testing, such as impulse voltage tests, partial discharge analysis, and high-temperature endurance evaluations, ensures reliability under real-world operating conditions.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the reliability of high-tension power cables in high-voltage systems?

Frigate uses advanced manufacturing techniques to eliminate defects, such as continuous insulation extrusion and precise conductor stranding. Each cable undergoes rigorous quality checks, including partial discharge analysis, impulse testing, and high-voltage endurance tests to ensure consistent reliability in critical applications.

What makes Frigate’s high-tension cables suitable for extreme temperature environments?

Frigate’s cables are engineered with high-temperature-resistant insulation materials like XLPE and heat-stabilized outer sheaths. These materials maintain mechanical and electrical integrity under extreme heat or cold, making the cables ideal for demanding environments such as deserts or arctic regions.

How does Frigate address electromagnetic compatibility (EMC) in its high-tension power cables?

Frigate designs cables with multi-layer metallic shielding and concentric neutral conductors to suppress electromagnetic emissions. This ensures that the cables operate without interfering with nearby sensitive equipment, adhering to strict EMC standards.

Can Frigate’s high-tension power cables be customized for specific installation environments?

Yes, Frigate offers customized cable designs, including variations in conductor material, insulation type, armoring, and outer sheathing. These customizations, such as underground, submarine, or overhead applications, are tailored to specific needs, ensuring optimal environmental performance.

How does Frigate ensure long-term durability for high tension cables in chemically aggressive installations?

Frigate cables incorporate corrosion-resistant materials and advanced coatings. Protective armoring and multi-layer sheathing are added for installations in chemically aggressive soils or marine environments to prevent degradation, ensuring decades of reliable performance.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ