Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
The conductors in our power cords are sized and rated according to the American Wire Gauge (AWG) standard, ensuring optimal current-carrying capacity for specific load requirements. Thermal derating factors are applied to account for environmental and operational temperature variations, ensuring safety and compliance with standards like IEC 60228.
Improper current handling can lead to overheating, voltage irregularities, or cable failure. Our DC power cords assemblies are designed to match specific load requirements, with conductors sized according to the American Wire Gauge (AWG) standard for optimal current-carrying capacity. Thermal derating factors are applied to account for ambient temperature variations, ensuring safety and operational efficiency. Connector designs undergo thermal rise testing and contact resistance evaluation to validate their performance under maximum load conditions. Overmolding techniques are incorporated to enhance thermal dissipation and provide additional mechanical stability at connection points.
Off-the-shelf solutions often fail to meet unique system requirements. Our DC power cords assemblies are custom-engineered to address such limitations. Connector options range from standard barrel types to proprietary designs, ensuring compatibility with specialized equipment. Cables can be tailored in length, flexibility, and voltage ratings to suit constrained spaces or repetitive motion applications. Hybrid configurations combining power and signal lines are also available for applications requiring multi-functional interfaces. Each assembly is precision-manufactured to tight tolerances, ensuring seamless integration with client systems.
Need reliable Cable Assemblies for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Powering radar systems, tactical communication equipment, and mobile command centers with ruggedized DC power connections.
Supporting battery management systems (BMS) and DC-based energy storage units in grid and off-grid setups.
Supplying ultra-stable DC power to lithography tools, etching machines, and wafer inspection systems in cleanroom environments.
Powering signaling systems, onboard electronic equipment, and auxiliary systems in locomotives and railcars.
Delivering precise DC power to oscilloscopes, signal analyzers, and calibration instruments for laboratory-grade accuracy.
Providing reliable DC power for communication payloads, navigation modules, and telemetry systems in space-grade environments.
Failure to meet regulatory standards can result in operational risks or market non-compliance. Our DC power cords assemblies adhere to rigorous industry standards, including UL, CSA, RoHS, REACH, and CE certifications. These standards guarantee electrical safety, environmental responsibility, and product reliability. Additionally, cables are subjected to advanced reliability tests, such as high-current endurance, flex testing, and cyclic bending simulations, ensuring compliance with global benchmarks. This attention to detail ensures that our assemblies are ready for deployment in regulated markets without additional modifications.
Mechanical wear, operational stress, and vibration are common causes of cable failure. Our DC power cords assemblies incorporate dual-layer insulation to enhance durability for superior dielectric strength and mechanical resilience. Strain reliefs are molded or clamped at terminations to distribute mechanical stress evenly, preventing wire fatigue and breakage. Locking mechanisms on connectors ensure secure connections in high-vibration environments, such as automotive or aerospace systems. Our cables are validated against MIL-STD-202 standards for vibration and shock resistance, making them suitable for extreme operating conditions.
Check all our Frequently Asked Question
Frigate designs DC power cords with carefully calculated conductor sizes, ensuring minimal resistance and optimal current distribution. Advanced simulation tools verify uniform current flow under varying load conditions, reducing hotspots and ensuring cable longevity.
Frigate subjects DC power cords to rigorous tests, including thermal cycling, flexural fatigue, and vibration testing, in compliance with MIL-STD-202 and IEC 60502 standards. This ensures the assemblies perform reliably under mechanical and environmental stress.
Frigate employs multi-layered shielding and ferrite bead integration in its DC power cord designs to suppress high-frequency electromagnetic interference (EMI). These measures ensure signal integrity in sensitive applications like aerospace or medical devices.
Yes, Frigate specializes in cables ranging from -55°C to +200°C. Frigate uses materials like silicone, PTFE, and high-performance thermoplastics to ensure stable performance in both cryogenic and high-temperature conditions.
Frigate uses finely stranded conductors and high-flex insulation materials like TPE or PUR for repetitive motion environments. These designs undergo dynamic flex testing to meet the demands of automation, robotics, and other high-movement systems.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!