D-Sub Connectors

When you’re looking for durable, high-performance connectivity solutions, D-Sub connectors are the ideal choice. These connectors are designed to meet the demanding requirements of industries like telecommunications, automotive, industrial automation, and military applications. If you’re facing challenges with signal integrity, space limitations, or reliable connections in rugged environments, D-Sub connectors are engineered to solve these problems efficiently. 

Material Options

Stainless Steel, Brass, Aluminum, Gold-plated, Tin-plated, Silver-plated Contacts

Cable Diameter Range

1.0 mm to 25.0 mm

Temperature Range

-55°C to +125°C (depending on specific model and material used)

Load Capacity

Up to 15A per pin (varies by size and contact configuration)

Vibration Resistance

MIL-STD-202G standards for high-vibration environments

Product Description

It is crucial to maintain clean and uninterrupted signal transmission in industrial and telecom environments. D-Sub connectors are specifically designed to minimize signal interference and ensure high-quality data transfer, even in environments with heavy electromagnetic interference (EMI). Their precision-engineered contacts and robust shielding mechanisms make them highly effective in reducing cross-talk and ensuring reliable communication. 

Corrosion Resistance

Corrosion-resistant plating (gold, tin, silver) or materials (stainless steel)

EMI Shielding

Integrated metal shell or optional backshell shielding for EMI reduction

Mounting Options

PCB Mount, Panel Mount, Crimp Termination, Solder Termination

Compliance Standards

RoHS, UL, MIL-DTL-24308, ISO 9001, IEC 60512

Custom Features

Custom pin configurations, shell sizes, and sealing options available

UV Resistance

UV-stabilized materials for outdoor and exposed applications

Fire Resistance Rating

UL 94 V-0 or V-2 rated for flame retardancy

Chemical Resistance

Resistant to common industrial chemicals, oils, and solvents

Thermal Expansion Tolerance

Low thermal expansion rates, suitable for high-precision applications

Dynamic Load Testing

Tested for performance under dynamic loads and vibration conditions

Precision Tolerances

Pin-to-pin tolerance of ±0.2 mm, contact alignment tolerance within ±0.1 mm

Technical Advantages

D-Sub connectors offer a compact and versatile design for applications requiring tight spaces. These connectors can support a wide range of configurations—whether you’re working with standard or high-density pin arrangements—providing the flexibility to optimize space without compromising functionality. This makes them ideal for compact systems like control panels, networking equipment, and medical devices, where every millimeter counts. 

D-Sub connectors are built to withstand harsh environments, including high vibration, extreme temperatures, and exposure to moisture or chemicals. With options for sealed versions and corrosion-resistant materials, these connectors provide reliable performance in outdoor, automotive, and military applications. Their rugged construction ensures they continue to perform even in the most demanding conditions. 

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Industry Applications

Military Systems

Ensures reliable connections for tactical communication and control systems in rugged environments. 

Aerospace

Used for avionics, navigation systems, and communication equipment, offering high durability and precise connections.

Automotive Electronics

Ideal for in-vehicle systems, including infotainment, diagnostics, and powertrain controls. 

Medical Devices

Provides secure, noise-resistant connections for diagnostic equipment and medical monitoring systems. 

Test and Measurement

Facilitates stable, accurate data transmission in oscilloscopes, analyzers, and other testing equipment. 

Robotics

Enables secure communication between robotic arms, controllers, and vision systems in automated environments.

Tailored Connectivity with D-Sub Connectors

Whether you’re integrating into existing equipment or designing a custom system, D-Sub connectors offer versatile mating options that ensure a secure connection. They are available in various shell sizes, contact layouts, and termination types (crimp, solder, or PCB mounting), allowing you to choose the best solution for your needs. Additionally, their standardized design ensures compatibility across various devices and systems. 

While many industries prioritize performance, cost efficiency is always a factor. D-Sub connectors provide an excellent balance of affordability and long-term reliability. With high-quality construction and long lifecycle capabilities, they offer superior value, reducing the need for frequent replacements and maintenance in high-demand applications. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do D-Sub Connectors ensure reliable performance in high-vibration environments?

D-Sub connectors have robust locking mechanisms and secure mating contacts, making them highly vibrating resistant. The metal shells provide additional durability, and their crimp or soldered contacts ensure a strong electrical connection that won’t loosen, even under constant movement. Sealed versions are also available to prevent contaminants from interfering with performance in harsh, high-vibration environments. 

What makes D-Sub connectors resistant to electromagnetic interference (EMI)?

D-Sub connectors are equipped with built-in shielding that minimizes EMI. The metal shell provides a grounding path that protects the signals from external interference. In high-frequency applications, additional shielding options, such as shielded backshells or special coatings, can enhance their EMI resistance, ensuring cleaner signal transmission in sensitive systems. 

How do D-Sub connectors handle high-density pin configurations?

D-Sub connectors are available in various configurations, including high-density (HD) versions that allow more pins in a compact space. These connectors use precision-machined contacts and optimized layouts to ensure that each pin is aligned for reliable connection and minimal signal degradation. The tight tolerances of the contacts ensure reliable performance even in high-density setups. 

What materials are used in D-Sub connectors for corrosion resistance?

D-Sub connectors are often constructed using corrosion-resistant materials like stainless steel, brass, or aluminum. Some connectors also feature gold, tin, or silver plating on the contacts to enhance durability in corrosive environments. These materials help prevent rust and wear, ensuring long-lasting, reliable performance even in environments with high humidity or chemical exposure. 

How do D-Sub connectors ensure secure and efficient PCB mounting?

D-Sub connectors designed for PCB mounting feature special termination methods like solder or press-fit options, which securely attach the connector to the board. The pins or leads are engineered to fit precisely into the PCB, ensuring a solid electrical connection and preventing any potential for loose or intermittent connections. This efficient mounting process reduces the risk of failure due to vibration or mechanical stress. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

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D-Sub Connectors

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