Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Busbar insulation prevents electrical contact between conductive components, reducing the risk of short circuits and faults. The PVC material provides high dielectric strength, which allows it to withstand high voltages without breaking down. Heat shrink sleeves tightly conform to the busbar, ensuring consistent electrical isolation even in tight spaces. This insulation maintains performance in high-voltage environments, minimizing operational risks.
Electrical systems often face harsh environments with moisture, dust, chemicals, and extreme temperatures. PVC-based sleeves offer a strong barrier against moisture, corrosion, and abrasion. Heat shrink sleeves provide an additional protective layer, creating a tight seal that prevents contaminants from entering. These sleeves maintain their protective properties in environments with shifting conditions, ensuring reliable performance over time.
Overheating is a major concern in high-current applications. Excessive heat can cause insulation to degrade, leading to electrical failures. Heat shrink sleeves are made from materials that can withstand high temperatures without losing their insulating properties. PVC sleeves are also thermally resistant, making them ideal for environments where temperature fluctuations are moderate but still need reliable protection.
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In solar and wind power installations, busbar insulation sleeves safeguard conductors from environmental stress, maintaining consistent electrical performance.
Used in high-current automotive applications, these sleeves ensure proper insulation and thermal protection for busbars in electrical control units.
Insulation sleeves protect busbars in heating, ventilation, and air conditioning systems, preventing electrical faults in complex control circuits.
Busbar insulation sleeves prevent electrical faults in railway signaling and power distribution systems, ensuring safe and efficient train operations.
PVC/heat shrink sleeves provide insulation for busbars in data center power distribution units, minimizing the risk of electrical failures.
In marine applications, insulation sleeves protect busbars from corrosion and environmental factors, ensuring safe power distribution on vessels.
A precise fit is crucial for effective insulation. Gaps or loose fittings can expose the busbar, leading to faults. Heat shrink sleeves shrink evenly when heated, creating a tight fit around the busbar. They are engineered to shrink only in the radial direction, which prevents distortion. These sleeves can be customized for different busbar sizes, shapes, and lengths, ensuring the perfect fit for each application.
Busbar insulation must withstand mechanical stresses such as vibrations and impacts. PVC offers excellent tensile strength and resistance to abrasion. Heat shrink sleeves, once applied, bond securely to the busbar, preventing slippage or detachment. This mechanical durability ensures long-lasting protection even in high-vibration environments.
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Frigate uses high-quality PVC and heat shrink materials that are resistant to moisture, UV radiation, and temperature extremes. The sleeves are designed to provide robust insulation and physical protection even in harsh environments. Frigate tests all materials for long-term durability to ensure reliable performance in critical applications.
Frigate conducts dielectric strength tests to ensure that the insulation sleeves can withstand high voltage without breakdown. Additionally, material samples undergo accelerated aging tests to simulate long-term exposure to environmental stress. These rigorous tests ensure that each busbar insulation sleeve meets or exceeds industry standards for electrical safety.
Frigate’s heat shrink sleeves form a tight, secure bond with the busbar, preventing displacement and ensuring consistent electrical insulation. PVC sleeves are engineered for high tensile strength, allowing them to resist abrasion and mechanical wear. Frigate’s engineering team also tailors the material properties to suit specific application requirements, ensuring optimal performance under mechanical stress.
Yes, Frigate provides customized busbar insulation sleeves to meet precise voltage ratings and thermal specifications. The company can adjust the thickness, material properties, and shrink characteristics to match customer requirements. This flexibility ensures that the insulation sleeves perform optimally in diverse electrical systems and environmental conditions.
Frigate’s busbar insulation sleeves are designed for long service life, with materials that resist thermal aging, UV degradation, and physical wear. The expected lifespan depends on environmental factors, but under typical industrial conditions, they can last for decades without significant degradation. Regular maintenance and proper installation can further extend their durability.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
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