Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
While standard lugs fail under thermal cycling or vibration, our solution maintains 250 MPa tensile strength and salt spray resistance (500+ hours) for long-term performance. This eliminates frequent replacements and keeps your projects on schedule without compromising safety.
Aluminum lugs often suffer from poor conductivity and oxidation, but our alloy (6061-T6) delivers 35% lower resistance than generic alternatives. The hexagonal crimp pattern (per IEC 61238-1) ensures 100% surface contact, reducing hot spots in high-load scenarios.
With optional laser-marked compliance symbols (UL/CE) and batch-specific material certs, these lugs simplify documentation for regulated industries. Their 0.5-2.5 kg weight range accommodates both handheld tools and automated crimping systems.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Essential for solar array combiner boxes, these lugs handle 1500A currents while resisting UV degradation.
Designed for M12-M24 bolt connections in distribution panels, ensuring stable terminations through 50+ thermal cycles (-40°C to 120°C).
Nickel-plated variants withstand saltwater exposure in shipboard wiring, meeting IEC 60068-2-52 corrosion standards.
Vibration-resistant compression lugs maintain conductivity in overhead lines and traction power networks, tested per EN 50155.
Optimized for 35 kV applications, these lugs minimize energy loss in busbar connections critical for uptime.
Heavy-duty designs endure dust and mechanical stress in shovel and drill electrical systems, with 200+ crimp cycle durability.
Custom sizing (16-1000mm²) and bulk packaging options eliminate guesswork for large-scale projects. By combining AS/NZS 4681 and IEC 61238 compliance, our lugs meet global standards without costly redesigns.
Thermal cycling tests prove consistent performance across 10,000+ load cycles, reducing lifetime maintenance costs by up to 40%. For procurement teams, this translates to fewer audits, predictable lead times, and assured compatibility across energy and industrial applications.
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Tin-plated variants create a bi-metallic barrier, eliminating galvanic corrosion risks at dissimilar metal interfaces. The plating thickness (min. 12μm) is verified through salt spray testing per ASTM B117. This extends service life by 3-5X compared to bare aluminum lugs in humid environments.
Hydraulic or pneumatic crimpers with hexagonal dies (ISO 14371 compliant) ensure uniform compression. Each lug size has a matched die set, with color-coded bands for quick identification. Force requirements range from 12-60 kN depending on conductor cross-section.
Nickel-plated versions with IP68-rated heat-shrink sleeves are available for direct burial or submarine use. These pass 1000-hour saltwater immersion tests (IEC 60502-1) and resist soil chemicals. Maximum depth rating depends on cable type and backfill material.
Ratings are lab-tested per IEC 61439-1 with infrared thermography, ensuring ≤70°C rise at 100% load. Third-party reports include derating curves for ambient temperatures up to 50°C. Optional RTD sensors can monitor real-world performance.
Every shipment includes mill certs (EN 573-3), RoHS/REACH statements, and batch-traceable UL/IEC test reports. Laser-etched markings provide permanent size/standard identification for field audits. Custom documentation packages meet EPC contractor requirements.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!