Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Alloy (depending on application)
5-10 microns (optional, for corrosion protection)
1.5 mm to 10 mm (customizable)
20 mm to 100 mm (customizable)
≥ 97% IACS (Copper), ≥ 60% IACS (Aluminum)
Conventional wiring systems can clutter your panels and make it difficult to organize components. Our compact and customizable 3D busbars are designed to save valuable space while offering a streamlined, organized electrical setup. With their flexible configuration, they fit into tight spaces, allowing you to maximize efficiency and minimize clutter in your electrical systems.
390 W/m·K (Copper), 205 W/m·K (Aluminum)
Up to 1000V (higher ratings available upon request)
Up to 6000 A (based on busbar dimensions)
-40°C to +150°C (varies based on material and design)
Excellent resistance (especially with tin coating)
High tensile strength (up to 300 MPa for copper)
≥ 95% adhesion (for tin and other coatings)
Smooth, matte, or custom finishes (electroplated)
Custom sizes, shapes, coating types, and voltage ratings
IEC, UL, RoHS, and other relevant standards depending on application
Our 3D busbars are made from high-grade materials that ensure long-lasting performance, even in harsh environments. They are engineered to handle high voltages and currents with precision, reducing the risk of system failure. Additionally, their robust construction ensures better protection against short circuits, minimizing downtime and maintenance costs.
Our 3D busbars come with easy-to-understand configurations, making installation quick and simple. Whether upgrading an existing system or setting up a new one, the process is hassle-free, reducing labor costs and minimizing disruption to your operations. Furthermore, their low maintenance design ensures reduced maintenance time and costs, offering you peace of mind throughout their lifecycle.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Facilitate power distribution between transformers and circuit breakers with low-resistance connections and minimal energy loss.
Optimize power flow in large-scale battery storage solutions, ensuring efficient charging and discharging cycles.
Enable high-efficiency power distribution with real-time monitoring and adaptive load balancing for smart grids.
Distribute high-voltage DC power with reduced losses, ensuring stable transmission over long distances.
Manage high currents in shipboard electrical systems, ensuring safe power distribution in harsh environments.
Provide reliable power connections in mission-critical systems, ensuring consistent performance under extreme conditions.
As your business or infrastructure grows, our 3D busbars can be easily scaled to accommodate increased power loads. Their adaptable nature allows for quick modifications, enabling you to future-proof your electrical systems and avoid costly overhauls down the line.
Excessive heat can damage components and lead to system failures. Our 3D busbars are designed with superior thermal management in mind, dissipating heat more effectively than conventional wiring. This reduces the risk of overheating and extends the lifespan of your electrical equipment.
Check all our Frequently Asked Question
3D busbars are designed with optimized conductor paths that reduce electrical resistance compared to traditional wiring systems. Their compact, high-density structure ensures minimal voltage drop across the system, leading to more efficient power distribution. Using high-quality materials like copper or aluminum alloys, these busbars ensure lower resistivity, improving overall system efficiency and reducing energy losses.
The 3D busbars design allows for better heat dissipation and improved current-carrying capacity in tight spaces. Their three-dimensional layout enables the use of multiple layers, increasing the available surface area for heat dissipation. This reduces the chances of overheating and allows the system to manage higher current loads, making them ideal for high-density electrical panels with limited space.
3D busbars are designed with precise insulation and protective coatings to minimize the risk of short circuits. Their solid, compact structure ensures a robust electrical connection, preventing accidental contact between conductors. In addition, their modular design makes it easier to isolate and replace faulty components, reducing the chance of system-wide failure in case of a short circuit.
The use of 3D busbars enhances system reliability by providing a more consistent and stable electrical connection. Their precise, factory-made construction eliminates manual wiring, reducing human error during installation. The busbars’ ability to handle high power loads with less thermal stress improves long-term reliability, resulting in fewer maintenance interventions and lower operational downtime.
3D busbars are engineered with advanced thermal management features that allow for better heat dissipation. Their design ensures that heat from high current flow is evenly spread across the surface area. This leads to lower system temperatures, reducing the risk of component degradation. The materials used are also chosen for their excellent thermal conductivity, making them ideal for high-power systems that require effective cooling solutions.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!