Consumer Goods Manufacturing for Prototypes to Full-Scale Production

Optimize Product Development with High-Precision Rapid Prototyping and Scalable On-Demand Manufacturing. 

Leading provider of high-quality, on-demand manufacturing solutions

Faster Time-to-Market

Accelerate production with rapid prototyping, automated machining, and real-time quality monitoring to reduce lead times efficiently.

Consistent Quality

Ensure uniform product integrity with AI-driven defect detection, non-destructive testing, and precision-controlled molding and casting techniques.

Cost-Effective Manufacturing

Minimize expenses with optimized material utilization, process automation, and energy-efficient manufacturing for cost-effective, high-volume production.

Our Clients

End-to-End Supply Chain Management

Simplify your supply chain with Frigate’s comprehensive management solutions. We leverage our global network of partners to source materials at competitive rates, manage inventory levels to avoid stockouts or overstocking, and oversee production to ensure on-time delivery. This allows you to focus on core competencies like design and engineering, while we handle the complexities of the supply chain.

Rapid Prototyping and Scalable Production

Efficient manufacturing processes enhance product development by reducing lead times, improving design flexibility, and ensuring high precision. 

Advanced Manufacturing Technologies

CNC machining with tolerances as tight as ±0.005”, injection molding with multi-cavity tooling, and industrial-grade 3D printing for rapid, accurate prototyping. 

Seamless Transition to Mass Production

Scalable production capacities allow adjustments from 10 to 100,000+ units, supporting demand fluctuations without compromising quality. 

Automated Quality Control

Real-time monitoring, precision inspection, and AI-driven defect detection ensure over 99.8% dimensional accuracy across all production stages. 

Consumer goods

Low-volume production with Cost Optimization

Batch manufacturing strategies help reduce financial risk while maintaining product consistency and reliability for market-ready components. 

No Minimum Order Requirement (MOQ)

Flexible production capabilities allow batch sizes starting from just 10 units, reducing upfront investment costs and excess inventory. 

Optimized Production Workflows

High-speed CNC machining and multi-stage molding reduce production cycles by 30-50%, improving efficiency and reducing material waste. 

High-Quality End-Use Parts

Advanced manufacturing ensures strong mechanical properties, precision tolerances within ±0.002”, and surface finish consistency for functional components. 

consumer goods

High-Quality End-Use Parts

A broad selection of production-grade materials ensures compatibility with various applications, balancing strength, durability, and cost-effectiveness. 

Wide Range of Thermoplastics

Injection molding supports over 100+ plastics, including ABS, Nylon, and PEEK, offering impact resistance, chemical stability, and flexibility. 

High-Strength Metal Alloys

CNC machining and 3D printing provide access to 40+ metals, including aluminum, stainless steel, and titanium, for lightweight, corrosion-resistant parts. 

Application-Specific Material Selection

Material properties are tailored for tensile strength up to 150,000 psi, thermal resistance beyond 600°F, and precise dimensional accuracy. 

consumer goods

Our Consumer Goods

EMS and SemiConductor
Fasteners
Plastics & Rubber
wiring harness
Cables & Wires
contract manufacturing

100,000+

Parts Manufactured

250+

Frigaters

2000+

Machines

450+

Materials

25+

Manufacturing Process

Industries We Also Serve

Defense - Img
robotics_industry
EV-3-Cover-Image
oil-gas
New Energy - IMG
Heavy Equipment
automotive
aerospace

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure aerospace-grade precision in high-volume consumer goods manufacturing?

Frigate employs 5-axis CNC machining, ultra-precision die casting, and laser micromachining to meet aerospace-level tolerances as tight as ±0.0005 inches. Advanced in-line metrology systems with laser interferometers and CMM inspection verify dimensions in real-time, ensuring compliance with AS9100 and NADCAP aerospace standards. 

What advanced materials does Frigate offer for aerospace-grade consumer components?

Frigate provides high-strength aluminum alloys (7075-T6, 6061-T6), titanium (Ti-6Al-4V), and Inconel (718, 625) for aerospace applications. PEEK, ULTEM 9085, and PPS composites are available for lightweight yet durable plastic components, offering flame resistance and high thermal stability up to 500°F (260°C). 

How does Frigate mitigate thermal expansion issues in multi-material assemblies for aerospace consumer goods?

Frigate uses finite element analysis (FEA) simulations, precision bonding techniques, and adaptive machining strategies to control thermal mismatch in hybrid material assemblies. Materials with similar coefficients of thermal expansion (CTE) are paired strategically, while cryogenic treatments and stress-relief annealing enhance dimensional stability. 

What surface treatment technologies does Frigate apply for corrosion and wear resistance in aerospace consumer goods?

Frigate utilizes Type III hard anodizing, electroless nickel plating, and PVD (physical vapor deposition) coatings to enhance wear resistance. Plasma electrolytic oxidation (PEO) is applied to aluminum components, providing superior hardness (HV 1500) and resistance to extreme aerospace conditions, including high-altitude oxidation. 

How does Frigate ensure defect-free production for aerospace consumer products with complex geometries?

Frigate integrates real-time CT scanning, ultrasonic non-destructive testing (NDT), and AI-driven defect detection to eliminate porosity and microstructural inconsistencies. Multi-axis robotic machining combined with automated adaptive tooling ensures precise geometries for complex, thin-walled structures with intricate undercuts and internal cavities. 

What Our Customers Say about Frigate

consumer goods

21%

Faster Manufacturing

We'd love to Manufacture for you!

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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