Die Casting Services In Dallas
Frigate Die Casting Services is an excellent choice for producing non-ferrous metal parts due to our ability to deliver high-output production at a low cost. We offer flexible design options, manufacturing parts that meet your needs easier.
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Our Clients
What We Do
Our Casting Offerings
Partner with Frigate Engineering and unlock new technical expertise for your B2B manufacturing projects.
Our Business Verticals
Automotive
Construction
Healthcare
Energy Sector
Electronic
Defense
Household
Mining
High-Quality Efficiency
Frigate Die Casting Services excels in delivering high-quality parts with exceptional efficiency. Our advanced equipment and streamlined processes allow us to produce complex designs quickly without compromising quality. Each part is made with precision, ensuring that it meets exact specifications. This high-efficiency level speeds up production and reduces waste, making our die casting services a reliable choice for industries that demand quality and speed.
Fine Crystalline Structure
Our die casting process ensures a fine crystalline structure in the final products. This is crucial for achieving superior mechanical properties like strength and durability. By controlling the cooling rate during casting, we optimize the grain structure of the metal, resulting in parts that are not only strong but also resistant to wear and fatigue. This fine crystalline structure is particularly beneficial in applications where the parts are subjected to high stress.
Economical manufacturing process
Frigate Die Casting Services offers an economical manufacturing process combining cost-effectiveness and high-quality output. Our process is designed to maximize material usage and minimize waste, reducing production costs. Additionally, the ability to produce complex shapes in a single operation eliminates the need for additional machining, further driving down costs. Our die casting services are ideal for businesses balancing quality with budgetary constraints.
Low cost of post-processing operations
One key advantage of our die casting services is the low cost of post-processing operations. The precision of our casting process results in parts that often require minimal finishing, such as machining or polishing. This speeds up the production cycle and reduces the overall manufacturing cost. By minimizing the need for extensive post-processing, we help our clients save time and money, making our die-casting services a cost-effective choice.
Industries We Serve
Advantages of Die Casting with Frigate in Dallas
Decades of Experience
Over 10 years of die casting expertise, ensuring precision and quality in every project.
Worldwide Manufacturing
Global reach, delivering die casting solutions to industries across continents with consistent reliability.
Finishing options
Comprehensive finishing services for durable and visually appealing parts, from polishing to coating.
Mass Production
Efficient mass production capabilities for high-volume orders, maintaining accuracy and consistency.
Your Comprehensive Source for Die Casting Services in Dallas
Frigate Die Casting Services is your go-to source for die castings in Dallas. We offer a full range of services, from simple subassemblies to comprehensive custom programs. Originally focused on aluminum sand casting, we’ve expanded to include die casting, permanent mold casting, and stock component procurement, all with single-source responsibility.
Our custom production services cover everything from mechanical part prototyping, tooling design, and construction to high-volume processing. We also handle any necessary post-production machining and surface finishing. We manage the entire process for projects like enclosures, including the final assembly of all custom and stock parts and even shipping in customer-specific packaging if needed.
Die casting is a highly popular manufacturing method, offering many benefits. This process involves injecting molten metal into high-strength alloy molds under high pressure, producing precise and durable components. At Frigate Die Casting Services, we work with non-ferrous metals like copper, zinc, magnesium, aluminum, and more, ensuring top-quality results for every project.
Unlocking the Advantages of the Die Casting Process
Die Casting Materials In Dallas
- Safety-critical castings for platforms used in aerial construction equipment
- Precision multi-axis gearbox housings (0.002″ TP of multiple bores)
- High-pressure die-cast hubs built to withstand extreme fatigue
- Casting solutions for water, wind and power transmission industries
- Wide variety of available alloys, including no-lead bronze (e.g. C89520), phosphor bronze, and more
- Zamak 2
- Zamak 3
- Zamak 4
- Zamak 5
- Zamak 7
- More than a million MT of gray iron castings produced
- Components ranging from 5kg precision gearbox housings to machined 14MT counterweights
- Basic 5kg to 20kg machined housings
- 200kg rail gearbox housings with Grade 1 x-ray soundness requirements
- Multiple -40C Charpy ductile castings for wind-power applications
- New alloy and investment casting process for a thin-walled, x-ray quality, structural casting for a luxury auto brand
- Heavy-duty steel castings for frames and yokes with x-ray quality zones for rail and construction customers
- New applications in 304 and 316 stainless
- Complex high nickel alloys for power generation castings
- Corrosion-resistant castings
100,000+
Parts Manufactured
250+
Frigaters
2000+
Machines
450+
Materials
25+
Manufacturing Process
Precision Die Casting Tolerance In Dallas
Benefit of Die Casting In Dallas
Heat and Corrosion Resistance
At Frigate Die Casting Services, we select materials for excellent heat and corrosion resistance. This ensures our parts perform reliably in high temperatures and resist rust and wear, making them ideal for demanding applications and ensuring long-lasting performance.
Durable and Strong Parts
Frigate's die casting process creates strong and durable parts designed to endure harsh conditions and last longer. We use top-quality materials to ensure our parts are resistant to wear and tear and provide reliable performance throughout their lifespan.
Efficient Production Process
Frigate's die casting process is designed for fast and large-scale production. We can quickly produce numerous parts while maintaining high quality. This efficiency helps manufacturers meet tight deadlines and lowers overall production costs, making it a cost-effective choice for high-volume projects.
Customized Die Casting Solutions for Your Parts
Frigate provides die casting services for a wide range of parts. We manage large orders and ensure that parts are both lightweight and feature thin walls. Depending on your project requirements, we can guide you in selecting the most effective and cost-efficient die casting method and design for your needs.
Global Digital Sourcing Company
We are a one stop spot for Heavy, Light Engineering Fabrication and precision parts manufacturing.
Stamping
Frigate offers both Progressive die and deep Drawn Stamping for your custom-designed/standard parts with utmost accuracy. Our Dies are developed after a thorough analysis of your part’s complexity. Our scope includes processes starting from blanking, piercing, punching, and bending.
CNC Machining
Frigate offers top-tier CNC Machining services led by our skilled Frigaters. With CNC machines primed and ready, we cater to your unique manufacturing needs, whether it’s tight tolerances or intricate geometries.
Injection Molding
Frigate specializes in providing highly customized services, offering on-demand prototype or production molds tailored to meet diverse needs. From automotive components to medical devices, we deliver solutions for a wide range of injection molded parts.
Sheet Metal Fabrication
Frigate supports fabricating sheet metal made of different materials, including, but not limited to, Aluminium, Copper, Stainless Steel, and mild Steel. We transform your concepts with CAD models into suitably manufactured engineering parts.
Casting
Unleash the power of casting for your next project. Frigate Manufacturing offers a variety of casting solutions, ensuring high-precision, cost-effective parts for diverse applications. Explore our custom sand, investment, and die-casting services. Let’s transform your vision into reality.
Heavy Engineering
Frigate is a rapidly expanding force in the heavy engineering industry, boasting collective experience and manpower. Specializing in general and structural fabrication, Frigate stands out for its adeptness in delivering projects with agility and precision.
Our Die Casting Services in Other Locations
Having Doubts? Our FAQ
Check all our Frequently Asked Questions in Die Casting
Die casting offers several benefits, including high production speed, consistent part quality, and the ability to produce complex shapes with minimal machining. It's also cost-effective for large production runs.
We consider factors like the material, part complexity, production volume, and cost requirements. Based on these, we select the most suitable die casting method to ensure optimal results.
We deliver high-precision parts with tight tolerances, often within ±0.1 mm. This accuracy ensures that the parts meet your exact specifications with minimal need for additional machining.
We serve a wide range of industries, including automotive, aerospace, electronics, consumer goods, and industrial machinery. Our die casting services are tailored to meet the specific needs of each sector.
With optimized processes, we ensure fast turnaround times. The exact timeline depends on the complexity and volume of the project, but we always strive to meet or exceed deadlines.
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- Texas, USA
