Mechanical Assembly Services
Frigate delivers high-precision mechanical assembly with advanced integration techniques and tolerances. We utilize state-of-the-art tools and methods to ensure optimal functionality and durability.
Our Clients
Advantages of Mechanical Assembly Services
Complex Assemblies
Advanced techniques in mechanical assembly allow for the integration of complex components, enabling the creation of sophisticated, multi-functional systems.
Reduced Rework
High-quality assembly methods minimize defects and the need for rework, leading to fewer delays and lower production costs.
Customization Capability
Mechanical assembly can be tailored to meet specific requirements, ensuring that specialized products' unique design specifications are precisely followed.
Consistent Quality
Rigorous quality control during mechanical assembly maintains consistent product performance and meets industry standards for reliability and durability.
Custom Mechanical Assembly Services
Custom mechanical assembly ensures precise integration of components with tight tolerances and high reliability. Advanced assembly techniques optimize the process, delivering consistent, high-quality results. For complex or simple designs, services are tailored to meet specific requirements, ensuring accurate and efficient builds. Scalable solutions accommodate both small and large production volumes without sacrificing performance. Using cutting-edge tools and quality control methods guarantees long-lasting, durable products that meet the highest industry standards. Each assembly is designed to maximize functionality, offering efficient, cost-effective solutions for various applications.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Mechanical Assembly Process
All parts are inspected, cleaned, and prepared for assembly, ensuring they meet quality standards and are defects-free.
The appropriate tools and equipment are selected based on the complexity and requirements of the assembly, ensuring precision.
Smaller components are assembled into sub-assemblies, focusing on fit and function before full integration into the main assembly.
Sub-assemblies are integrated into the main structure, ensuring proper alignment and fit and focusing on tolerances and functionality.
Components are fastened using the appropriate methods, such as screws, bolts, or welding, ensuring a strong, durable hold.
The final assembly undergoes rigorous quality checks, including functionality tests, dimensional accuracy, and overall product performance, ensuring it meets all specifications.
Reduce Labor Costs and Enhance Operational Efficiency:
Manual assembly can increase labor costs and extend production times, impacting operational efficiency. Frigate uses automated and precision-guided manual techniques to reduce these costs, ensuring faster and more accurate assembly. Automation in repetitive tasks minimizes human error, streamlines workflows, and accelerates production cycles. This approach significantly lowers labor requirements while maintaining the quality and reliability of each assembly, ultimately improving cost-efficiency without compromising on performance or precision.
Our Mechanical Assembly Process
At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions.
All parts are inspected, cleaned, and prepared for assembly, ensuring they meet quality standards and are defects-free.
The appropriate tools and equipment are selected based on the complexity and requirements of the assembly, ensuring precision.
Smaller components are assembled into sub-assemblies, focusing on fit and function before full integration into the main assembly.
Sub-assemblies are integrated into the main structure, ensuring proper alignment and fit and focusing on tolerances and functionality.
Components are fastened using the appropriate methods, such as screws, bolts, or welding, ensuring a strong, durable hold.
The final assembly undergoes rigorous quality checks, including functionality tests, dimensional accuracy, and overall product performance, ensuring it meets all specifications.
Industries We Serve
Ensuring Precision in Aerospace Component Assembly
Aerospace components require high-precision assembly, where even slight deviations can compromise functionality and safety. Mechanical assembly services ensure the integration of parts with tight tolerances and optimal performance. Advanced automation and manual techniques are employed to achieve precise alignments and secure fastenings, reducing error rates. Rigorous inspection and testing during the assembly process ensure that all components meet aerospace standards for durability and reliability, allowing for the production of high-quality, safe, and efficient systems.
- Solid Progress
What You Gain with Us
We make your profitability and operations easier with practical approach.
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Achieving Consistent, High-Quality Surface Finishes
Achieving consistent surface quality without extensive post-processing is a common challenge with conventional casting. Vacuum casting, however, delivers superior surface finishes due to the controlled vacuum environment that eliminates air bubbles and other defects. This results in parts with minimal surface imperfections, reducing the need for additional finishing work. Frigate’s vacuum casting process ensures high-quality surfaces, even for complex geometries, allowing parts to meet exacting standards with minimal additional effort or time spent on post-production.
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What Our Customers Say about Frigate
21%
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Precision is achieved through advanced tooling, automated equipment, and strict adherence to tolerances. Custom jigs and fixtures maintain consistent alignment throughout the assembly process.
Comprehensive quality control checks, including visual inspections and functional testing, are conducted at every stage. Additionally, specialized assembly techniques minimize the risk of defects, ensuring optimal integration and performance.
Scalable processes are designed to adapt to both small and large production runs. Automation and flexible tooling systems allow quick transitions between different production volumes, maintaining efficiency and cost-effectiveness.
Selecting high-quality materials and employing precise fastening and securing methods ensure durability. Rigorous testing and inspection during assembly verify the reliability of each component and the final product.
Advanced assembly planning and specialized tools are employed to accommodate complex designs. Each step is meticulously planned to ensure efficient execution without compromising quality, minimizing delays while meeting intricate specifications.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
