Electro Mechanical Assembly Services

Frigate delivers high-precision electro-mechanical assemblies with advanced component integration. We ensure robust functionality through meticulous testing, alignment, and performance optimization. 

Our Clients

Advantages of Electro Mechanical Assembly Services

Precision Integration

Electro-mechanical assemblies combine electrical and mechanical components with high precision, ensuring optimal performance and reducing the risk of errors.

Enhanced Reliability

Integrating mechanical and electrical systems improves system reliability by minimizing failure points and optimizing operational efficiency.

Space Efficiency

Electro-mechanical assemblies are compact and space-efficient, allowing complex systems to fit into smaller enclosures without compromising functionality or performance.

Cost-Effective Production

Combining electrical and mechanical components in one assembly reduces manufacturing costs by streamlining production processes and minimizing component sourcing.

Custom Electro-Mechanical Assembly Services for Precise Integration

Custom electro-mechanical assemblies provide precise electrical and mechanical components integration to ensure optimal performance. These assemblies are designed to meet specific requirements, with each component carefully selected and tested for reliability. Combining electrical and mechanical systems into a single, compact unit maximizes space and resource efficiency. These solutions enhance system reliability and reduce potential failure points. Tailored to meet the unique demands of various industries, custom electro-mechanical assemblies deliver high-quality, efficient, and cost-effective results. 

electro mechanical assembly services

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Our Electro Mechanical Assembly Process

Design and Specification

The process begins with a detailed design, selecting electrical and mechanical components based on specific requirements and applications. 

Component Sourcing and Preparation

Components such as motors, sensors, and wiring are sourced, inspected for quality, and prepared for assembly. Proper documentation ensures everything meets specifications. 

Sub-Assembly Integration

Electrical and mechanical sub-assemblies are created separately. This step includes wiring, soldering, and mounting components onto structural parts, ensuring precise integration. 

Assembly and Integration

Sub-assemblies are then combined into the final electro-mechanical assembly. The components are aligned, connected, and fastened to form a cohesive unit. 

Testing and Calibration

Once assembled, the system undergoes thorough testing to check for functionality, electrical continuity, and mechanical movement. Any necessary calibration is done to ensure optimal performance. 

Final Inspection and Packaging

The finished product is inspected for quality control, ensuring all components function as intended. After inspection, it’s carefully packaged for delivery or further integration into larger systems. 

Seamless Integration for Efficient Electro-Mechanical Assemblies

Achieving seamless integration of electrical and mechanical components requires precise alignment and compatibility. Frigate addresses this through a meticulous design process that ensures all components fit together without issues. Each part is selected based on its specific function and compatibility with the overall system. This process minimizes the risk of misalignment or electrical failures, ensuring that the final assembly operates efficiently and reliably. The result is a streamlined and robust system that meets operational requirements with high precision. 

electro mechanical assembly services

Our Electro Mechanical Assembly Process

At Frigate, we ensure optimal machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions. 

Design and Specification

The process begins with a detailed design, selecting electrical and mechanical components based on specific requirements and applications. 

Component Sourcing and Preparation

Components such as motors, sensors, and wiring are sourced, inspected for quality, and prepared for assembly. Proper documentation ensures everything meets specifications. 

Sub-Assembly Integration

Electrical and mechanical sub-assemblies are created separately. This step includes wiring, soldering, and mounting components onto structural parts, ensuring precise integration. 

Assembly and Integration

Sub-assemblies are then combined into the final electro-mechanical assembly. The components are aligned, connected, and fastened to form a cohesive unit. 

Testing and Calibration

Once assembled, the system undergoes thorough testing to check for functionality, electrical continuity, and mechanical movement. Any necessary calibration is done to ensure optimal performance. 

Final Inspection and Packaging

The finished product is inspected for quality control, ensuring all components function as intended. After inspection, it’s carefully packaged for delivery or further integration into larger systems. 

Industries We Serve

Driving Aerospace Innovation with Advanced Electro-Mechanical Assemblies

Aerospace applications demand the highest standards in precision, reliability, and performance. Electro-mechanical assemblies are key in meeting these requirements by integrating electrical and mechanical components into a single, optimized solution. These assemblies reduce component count, simplify design, and improve system reliability by ensuring each part functions harmoniously under extreme conditions. The careful selection of materials and components and extensive testing guarantees that the assemblies perform consistently and safely, contributing to the overall success of aerospace systems and reducing the potential for system failures. 

What You Gain with Us

We make your profitability and operations easier with practical approach.

electro mechanical assembly services
electro mechanical assembly services

↓ 7-8%

OPS COST

electro mechanical assembly services

↓ 2-3%

COGM

electro mechanical assembly services

3X

Aggregation

electro mechanical assembly services

↑ 25%

Machinery Utilisation

electro mechanical assembly services

↓ 50%

Expedition

electro mechanical assembly services

↑ 30%

Frigater Revenue

Ensuring Reliable Performance in Demanding Environments

Electro-mechanical assemblies often face demanding conditions such as extreme temperatures, moisture, and vibrations. Frigate uses carefully chosen materials that can withstand these harsh environments to ensure reliability. Components are rigorously tested to ensure they meet the required durability standards. This ensures that the assembly performs optimally, even in challenging conditions. The attention to material selection and testing guarantees long-term performance, reducing the need for frequent maintenance or replacements and making the system more dependable in the field. 

electro mechanical assembly services
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What Our Customers Say about Frigate

electro mechanical assembly services

21%

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do custom electro-mechanical assemblies reduce the risk of system failure?

Custom electro-mechanical assemblies are designed with precise component selection and integration, ensuring minimal failure points. Each assembly undergoes extensive testing to confirm optimal performance, reducing the risk of electrical or mechanical malfunctions during operation. 

What factors influence the selection of components for a custom electro-mechanical assembly?

Component selection depends on the application’s electrical requirements, mechanical load, space constraints, and environmental factors. Components are carefully chosen for compatibility, durability, and performance to ensure the final assembly meets all functional and operational needs. 

How does electro-mechanical assembly help optimize space in complex systems?

Electro-mechanical assemblies integrate electrical and mechanical components into compact, efficient units, minimizing the need for additional space. This allows for the creation of smaller, high-performance systems without compromising functionality or accessibility. 

What steps are taken to ensure the long-term reliability of electro-mechanical assemblies in demanding environments?

Electro-mechanical assemblies are built with high-quality, rugged components tested for specific environmental conditions such as temperature, vibration, and humidity. Each assembly undergoes rigorous reliability testing to perform consistently under harsh conditions. 

How is the electrical and mechanical integration achieved without compromising performance or efficiency?

Precision engineering ensures the seamless integration of electrical and mechanical components. This involves careful alignment, soldering, and wiring techniques that guarantee smooth interaction between systems, optimizing electrical efficiency and mechanical movement. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

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