Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Our connectors integrate dual-beam or multi-point contact systems with high spring force to maintain a secure connection under dynamic conditions. Advanced locking mechanisms prevent disengagement due to mechanical shocks, while terminal position assurance (TPA) features ensure consistent mating integrity. Using low-friction coatings on mating surfaces reduces insertion force while maintaining stable electrical contact.
Under-hood applications expose connectors to temperatures exceeding 150°C, requiring materials with high thermal resistance and low expansion coefficient. Our connectors utilize polyphenylene sulfide (PPS), liquid crystal polymers (LCP), and high-temperature-rated PBT compounds, ensuring stability across wide thermal gradients. Metal-plated polymer housings enhance heat dissipation, preventing thermal degradation of internal components. Contact interfaces employ beryllium copper (BeCu) and phosphor bronze alloys with gold or silver plating to prevent oxidation at elevated temperatures. Thermal expansion differentials are mitigated through precision-molded interfaces that maintain consistent engagement force, reducing the risk of open circuits due to material deformation.
Automotive connectors must resist water, dust, oil, and aggressive chemicals, particularly in chassis, powertrain, and underbody applications. Our solutions incorporate multi-layer sealing architectures with fluoro silicone elastomers to provide IP67 and IP69K-rated ingress protection. Hydrophobic coatings on connector surfaces repel moisture and contaminants, preventing premature corrosion. Terminal plating technologies, including electroless nickel-phosphorus and immersion tin, offer enhanced resistance to galvanic corrosion in high-humidity environments. Overmolded strain reliefs ensure that cable-to-connector transitions remain mechanically robust, preventing water ingress through capillary action.
Need reliable Connectors for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Ensure high-temperature resistance and vibration stability in engine control modules, ignition systems, and fuel injection units.
Provide high-voltage insulation and arc prevention for battery packs, inverters, and charging systems.
Support high-speed data transmission with EMI-shielded connectors for LiDAR, radar, and camera modules.
Enable low-latency communication for displays, navigation units, wireless modules, and vehicle-to-everything (V2X) systems.
Maintain electrical integrity under mechanical stress in ABS, electronic stability control (ESC), and airbag deployment modules.
Ensure long-term conductivity in LED headlamps, adaptive lighting, and CAN bus-controlled signaling circuits.
Electric vehicles and hybrid platforms operate at voltages exceeding 400V, necessitating specialized connectors with robust insulation and arc-prevention mechanisms. Our high-voltage connectors feature creepage and clearance distances exceeding IEC 60664-1 standards, reducing the risk of dielectric breakdown.
Modern vehicle architectures demand high-density, lightweight connectors without compromising electrical performance. Our ultra-miniature connector systems employ high-strength aluminum alloy housings with electroless nickel plating, achieving weight reduction while maintaining mechanical durability. High-pin-density arrangements leverage staggered terminal layouts and multi-layer contact arrays, optimizing space efficiency.
Check all our Frequently Asked Question
Frigate utilizes precision die-cast copper and aluminum alloy terminals with low contact resistance to handle high current loads efficiently. Electroless nickel and silver plating improve conductivity and minimize thermal rise. Connector designs include multi-contact interfaces to distribute current evenly, preventing localized heating and degradation.
Frigate employs multi-layer fluoro silicone and EPDM seals to achieve IP67 and IP69K ratings for water, dust, and oil resistance. Connectors feature over-molded strain reliefs to prevent ingress through cable entry points. High-precision die-cast housings ensure tight tolerances, eliminating micro-gaps that can lead to seal failure over time.
Frigate applies selective plating techniques such as tin-over-nickel or gold-over-palladium to minimize galvanic potential differences between dissimilar metals. Zinc and aluminum die-cast housings are coated with chromate conversion layers to enhance corrosion resistance. Additionally, connectors incorporate sacrificial anode coatings in extreme environments to extend service life.
Frigate designs impedance-controlled connectors using low-loss dielectric materials like LCP and PTFE to support multi-gigabit data rates. Shielded twisted-pair (STP) and coaxial architectures minimize EMI and crosstalk. Die-cast shielding enclosures are integrated with low-inductance grounding paths, reducing noise interference in high-speed automotive networks.
Frigate employs arc-resistant die-cast copper alloy contacts for EV connectors with high-voltage insulation barriers, meeting IEC 60664-1 standards. HVIL (High Voltage Interlock) circuits detect improper mating and disengagement to prevent accidental high-voltage exposure. Precision-machined creepage barriers and hermetic overmolding techniques ensure long-term dielectric stability under extreme voltages.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!