Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-grade copper or aluminum
2–10 microns (customizable as per application)
2 mm to 12 mm
10 mm to 200 mm
>98% IACS (for copper core)
Traditional wiring systems can be bulky and difficult to manage, leading to inefficient use of available space. Insulated bus bars solve this issue by offering compact power distribution systems. Their ability to handle high current levels in a streamlined form reduces the need for extensive cable runs and enables flexible system design. This saves valuable space, making installing in cramped or complex environments, such as data centers, manufacturing plants, or high-rise buildings easier.
380 W/mK (for copper core)
Up to 1,000 V or higher
100 A to 3,000 A (based on size and material)
-40°C to +125°C
Excellent; withstands high humidity and chemical exposure
High tensile strength for vibration-prone environments
Conforms to ASTM B571 standards
Smooth, burr-free with uniform tin layer
Shapes, bends, hole patterns, and coatings as required
IEC, RoHS, and ISO certified
Tin plate busbars are engineered to offer excellent electrical conductivity while maintaining minimal contact resistance. The smooth, even tin layer facilitates consistent current flow, ensuring optimal energy efficiency in low- and high-voltage applications.
Tin plate busbars are highly customizable, allowing for compact, lightweight designs that integrate seamlessly into confined spaces. Their ability to handle high current densities in a small footprint makes them perfect for power-dense applications like data centers, electric vehicles, and industrial control systems.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Provide low-resistance, high-reliability connections for transformers, switchgear, and circuit breakers in power grids.
Enable efficient power transfer in battery packs, inverters, and motor drive systems with high current densities.
Support compact power distribution units (PDUs) and ensure efficient, low-loss power delivery in high-density server setups.
Facilitate stable power transmission in solar inverters, wind turbine control systems, and energy storage solutions.
Ensure robust, vibration-resistant power connections in aircraft avionics and electrical distribution networks.
Power control panels, robotic systems, and motor drives with precision and thermal stability in automated environments.
Tin plate busbars offer exceptional thermal conductivity, effectively dissipating heat generated during operation. This reduces thermal stress on electrical components and extends the overall system lifespan, ensuring uninterrupted performance even under heavy load conditions.
Tin plate busbars are manufactured with high-grade copper or aluminum cores, offering superior mechanical strength and resilience. The tin coating enhances electrical performance and provides a robust layer to withstand harsh operational conditions.
Check all our Frequently Asked Question
Tin plating enhances the surface properties of busbars by reducing contact resistance at connection points. The smooth and uniform tin layer facilitates efficient current flow, minimizes energy losses, and prevents the formation of insulating oxide layers. This ensures reliable electrical connections, even in environments with high humidity or contaminants.
Yes, tin plate busbars are designed to perform efficiently in high-frequency applications. The low skin effect in the tin-plated layer ensures uniform current distribution across the conductor’s surface, reducing losses and improving performance in applications like power inverters, converters, and renewable energy systems.
Tin plating is a barrier between dissimilar metals, preventing direct contact and inhibiting galvanic corrosion. This is particularly crucial in systems where copper busbars connect to aluminum components, as the tin layer avoids the formation of corrosive reactions caused by differing electrochemical potentials.
Tin-plated busbars dissipate heat more effectively due to their high thermal conductivity. The tin layer facilitates even heat distribution across the surface, reducing localized hotspots. This capability ensures stable performance under heavy current loads and helps maintain the thermal integrity of surrounding electrical components.
Yes, tin-plated busbars are highly durable and suited for environments with dynamic loads or vibrations. The tin coating enhances the mechanical stability of connections by preventing micro-movement and fretting corrosion. Combined with their robust copper or aluminum core, they ensure consistent performance in demanding applications like transportation, aerospace, and industrial machinery.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!