Single Core Flexible Cables

Single Core Flexible Cables provide reliable solutions for challenging wiring needs. They offer unmatched flexibility, durability, and conductivity, making them ideal for tight spaces, moving parts, and harsh environments. These cables improve performance and reduce maintenance, ensuring smooth and safe operations in demanding industries. 

Conductor Material

Copper or tinned copper for excellent conductivity and flexibility. 

Insulation Material

PVC (Polyvinyl Chloride) or XLPE (Cross-Linked Polyethylene). 

Voltage Rating

Typically rated at 450/750V, suitable for low-voltage applications. 

Temperature Range

-15°C to +70°C, suitable for both indoor and outdoor use. 

Fire Resistance

Flame-retardant and self-extinguishing, complying with IEC standards. 

Product Description

These cables are designed to bend easily without compromising performance. They are perfect for confined spaces where rigid cables can’t fit. Their flexibility allows them to be used in machinery, robotics, and motors, ensuring smooth operation in dynamic environments. This reduces the need for specialized connectors or complex installations, simplifying your wiring process. 

Water Resistance

Water-resistant, suitable for outdoor and damp environments. 

UV Resistance

UV-resistant to protect against sun exposure and weathering. 

Cross-sectional Area

Available in various sizes, typically ranging from 0.5 mm² to 240 mm². 

Sheath Material

Flexible PVC or LSZH (Low Smoke Zero Halogen) for safety. 

Armoring

Armored versions available with steel wire for extra mechanical protection. 

Current-Carrying Capacity

Rated for varying currents depending on conductor size and installation. 

Flexibility

Highly flexible, ideal for dynamic applications and tight installations. 

Cable Size

Available in multiple sizes based on current requirements and installation space. 

Outer Diameter

Varies based on conductor size and insulation, ranging from 2 mm to 30 mm. 

Mechanical Protection

Flexible design provides protection against mechanical stress and bending. 

Standards Compliance

Complies with international standards such as IEC 60227 and RoHS. 

Technical Advantages

Single-core flexible Cables resist wear and tear caused by vibrations, chemicals, and extreme temperatures. Their robust construction ensures they last longer in tough conditions. This durability minimizes the risk of cable failure and reduces costly downtime. These cables are built to endure, providing consistent performance and reducing the need for frequent replacements. 

With high-quality copper or aluminum conductors, Single Core Flexible Cables offer excellent conductivity. They efficiently carry power and minimize energy loss, enhancing system performance. This ensures electrical signals and power flow smoothly without degradation. The high conductivity allows for reliable performance, even in demanding applications where consistent power delivery is essential for operation. 

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Industry Applications

High-Frequency Signal Transmission

Used in high-speed data transmission systems where minimal signal loss and flexibility are required for routing cables. 

Wind Turbine Control Systems

These systems enable flexible, durable connections in wind turbine nacelles and blades, ensuring reliable power and signal transmission in harsh environments. 

Subsea Equipment Wiring

Provides reliable, flexible connections for underwater sensors, cameras, and control systems in offshore oil rigs or underwater research. 

Electric Vehicle (EV) Battery Management Systems

These are used in EVs for flexible connections within battery packs and power electronics, ensuring efficient energy transfer. 

Telecommunications Backbone Systems

Employed in backbone wiring for telecom networks, where flexibility and durability are essential in high-performance communication setups. 

Medical Imaging Equipment

Used in MRI, CT, and X-ray machines where cables need to maintain conductivity while enduring constant motion and high electromagnetic interference. 

Uncompromised Performance in Extreme Temperatures

Single Core Flexible Cables are versatile and customizable. They can be tailored to meet specific voltage ratings, insulation types, and conductor materials. This flexibility allows them to be used across various automotive and aerospace industries. No matter the application, these cables provide a reliable solution for wiring needs, ensuring performance and safety in every project. 

Single Core Flexible Cables are designed to withstand extreme temperatures. They perform reliably in both high-heat and cold environments. This temperature resistance ensures consistent operation, even in conditions that would typically degrade standard cables. Whether working in a freezing environment or under intense heat, these cables deliver exceptional performance without compromising quality. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Single Core Flexible Cables handle repeated bending without failure?

Single Core Flexible Cables have specialized conductors and flexible insulation materials that bend and twist repeatedly without cracking or losing performance. The construction of these cables includes stranded conductors, which improve their ability to withstand constant flexing. This design ensures they are durable and reliable in moving or tight spaces. 

What insulation materials are used in Single Core Flexible Cables to protect against chemicals and abrasion?

Single Core Flexible Cables use advanced insulation materials such as PVC, TPE, or XLPE, which are resistant to chemicals, oils, and abrasions. These materials prevent degradation when exposed to harsh substances, ensuring the cables maintain their integrity and perform reliably in industrial environments where exposure to chemicals or mechanical wear is common. 

How do Single Core Flexible Cables maintain electrical conductivity under high-temperature conditions?

Single Core Flexible Cables are designed with temperature-resistant materials that prevent the insulation from breaking down or reducing the conductor’s efficiency. These cables use high-grade copper or aluminum, maintaining excellent conductivity at elevated temperatures and ensuring continuous power flow even in hot environments. This capability makes them suitable for applications in industrial machinery or automotive systems. 

Can Single Core Flexible Cables be used in high-voltage applications?

Yes, Single Core Flexible Cables can be used in high-voltage applications when designed with the proper insulation and conductor materials. Based on the insulation’s dielectric strength and the conductor’s cross-sectional area, the cables can be tailored to meet specific voltage ratings, such as low, medium, or high voltage. This ensures safety and reliable performance even in high-power systems. 

How do Single Core Flexible Cables maintain performance in cold temperatures?

Single Core Flexible Cables are made with flexible materials even in low temperatures. The conductors are insulated with special low-temperature resistant materials, like rubber or silicone, that prevent brittleness. These cables retain their flexibility and electrical conductivity in cold environments, ensuring they perform reliably without cracking or losing their ability to transmit power efficiently. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Single Core Flexible Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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