Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Engineered for aluminum conductors, these lugs feature precision tin plating that reduces contact resistance by 15% compared to bare aluminum alternatives. The result? Reliable, high-current terminations that won’t force costly panel redesigns or compromise safety standards.
Traditional lugs force trade-offs between size and performance, but our 6101-T6 alloy delivers 180MPa tensile strength in a compact form factor. More importantly, the four-point crimp system ensures 100% conductor contact despite the shortened barrel – a claim verified by IEC 61238-1 Class B testing.
While bulky alternatives struggle with heat dissipation, these lugs maintain 105°C continuous ratings while weighing 40% less – a critical advantage for overhead installations. Furthermore, the matte tin plating eliminates messy anti-oxidation compounds, significantly speeding up installations.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Enables clean wire routing in PLC and drive panels where every millimeter counts, with M5-M16 bolt options for DIN rail terminations.
Compact design accommodates high-density string connections while meeting 1kV and UV resistance requirements for outdoor use.
Solves clearance challenges in power modules and contactors, with 800A capacity in 25mm barrel length.
Fits vertically stacked busbar connections where conventional lugs would protrude into maintenance aisles.
Salt fog-resistant tin plating (500+ hours) prevents corrosion in confined, humid electrical rooms.
Allows proper bending radius for battery cables in shallow-depth 19″ racks.
For panel builders, the immediate benefit is 30% more wiring space without derating current capacity or sacrificing compliance (UL 486A-B, BS 573). Additionally, hand-crimp compatibility enables field modifications without specialized tools, directly reducing downtime during maintenance.
Beyond installation, pre-plated bolts and laser-etched size markings cut installation time by 50% versus standard solutions. For procurement teams, this efficiency extends to stocked sizes (10-300mm²) with same-day shipping, ensuring urgent retrofit projects stay on schedule.
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Our 6101-T6 alloy achieves 30% recycled content while maintaining 55% IACS conductivity, outperforming typical 6061 alloys by 15%. Independent LCAs confirm 22% lower CO₂ emissions per lug versus conventional production methods. These lugs qualify for LEED credits in green building projects due to end-to-end recyclability.
Standardized sizing (10-300mm²) aligns with both IEC and ANSI conductor tables, eliminating regional inventory duplication. We maintain regional stock hubs in the EU, NA, and SEA with identical quality documentation. Cross-certification to UL, BS, and GOST-R simplifies multinational deployments.
The 8-12μm tin layer resists mild acids (pH 3-11) and alkalis commonly found in manufacturing facilities. For harsh chemical environments, we recommend optional nickel plating which withstands 1000+ hours in ASTM B117 salt spray. Material compatibility charts are available for specific chemical mixtures.
Automated optical inspection checks each lug for porosity and dimensional accuracy at 0.02mm precision. Our foundry uses argon-shielded casting to eliminate oxide inclusions that weaken competitors’ products. Batch traceability extends back to raw material ingots for quality investigations.
Micro-engraved holograms and QR-coded material certificates provide authentication. We offer DNA-tagged plating solutions for high-security applications like rail transit. Annual anti-counterfeiting training is available for your procurement teams at no cost.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!