Lighting Cable Assemblies

Our lighting cables are constructed using high-conductivity copper and copper alloys, ensuring optimal current flow with minimal resistance. This choice of materials minimizes power loss and enhances system efficiency. The conductors are manufactured to the highest standards, ensuring a low impedance path for power delivery and maintaining signal integrity across the cable. 

Conductor Material

High-Conductivity Copper or Tinned Copper

Conductor Stranding

7/0.32 mm (or as per customer requirement)

Voltage Rating

600V to 3000V, depending on application and insulation

Current Rating

10A to 100A, based on conductor size and application

Insulation Material

Thermoplastic Elastomer (TPE), XLPE, PVC

Product Description

The insulation materials, such as thermoplastic elastomers (TPE), PVC, or cross-linked polyethylene (XLPE), are selected based on their ability to withstand high voltage and extreme environmental conditions. These materials offer high dielectric strength, critical for preventing electrical breakdowns and ensuring safe operation under normal and fault conditions. 

Insulation Resistance

Thermoplastic Elastomer (TPE), XLPE, PVC

Jacket Material

PVC, TPE, LSZH (Low Smoke Zero Halogen)

Jacket Thickness

0.6 mm to 2.0 mm, depending on voltage and environment

Temperature Range

-40°C to +90°C (up to +125°C with high-temperature options)

Flame Retardancy

UL VW-1, FT1, or IEC 60332-1 compliant (varies by product)

Shielding

Foil Wrap, Braided Copper, or Aluminum Shielding (optional)

Connector Type

Push-in, Screw Terminal, or Custom Connectors (based on application)

Power Rating

Up to 30kW (depending on conductor size and application)

Environmental Rating

IP65, IP67 (suitable for wet, dusty, or hazardous environments)

Certification

UL, CE, RoHS, NEC, IEC, ATEX (depending on application)

Technical Advantages

Shielding is a crucial aspect of cable design in complex lighting installations, especially in environments with high electromagnetic interference (EMI). Our lighting cable assemblies can be equipped with braided shields or foil wraps to minimize EMI and ensure that signal transmission remains clear and unaffected by external noise. This is particularly important for low-voltage systems like LED lighting, where power quality is vital to maintaining consistent performance and lifespan. 

Our cables are designed to meet stringent mechanical requirements for applications in both stationary and dynamic installations. They are reinforced with high-strength materials, such as steel braiding or aramid fibers, for resistance to physical stress, including pulling, crushing, and bending. This is particularly important for high-abuse environments like construction sites or industrial facilities, where cable longevity is crucial to avoid costly downtime due to cable failures. 

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Industry Applications

Data Centers and Server Rooms

Cables designed for high-current, low-resistance power distribution, ensuring stable operation of server and network equipment.

Hazardous Location Lighting

Explosion-proof cable assemblies are for use in environments with flammable gases, dust, or chemicals and meet ATEX or NEC standards. 

Aerospace Lighting Systems

Lightweight, high-performance cables with resistance to high radiation, extreme temperatures, and vibration for aircraft lighting. 

Marine and Offshore Lighting

Corrosion-resistant cables for use in saltwater environments, with high resistance to wear and weathering.

Mining and Underground Lighting

Heavy-duty, durable cables for reliable lighting in tunnels and shafts, with enhanced mechanical protection and fire resistance. 

Automotive and Rail Lighting Systems

Flexible cables can handle high vibration, heat, and electrical loads for vehicle and train lighting. 

Customization for Specific Applications

We offer lighting cable assemblies that meet fire-resistant and flame-retardant standards for projects where fire safety is paramount, such as in underground, tunnel, or high-rise applications. Our products are designed to prevent the spread of flames in case of fire, and in the event of a fire, the cables will not contribute to toxic smoke emissions, meeting the stringent regulations of EN 50575 and UL 1581. 

Recognizing that every lighting system has unique requirements, our cable assemblies can be customized for various specifications, including unique conductor sizes, multi-conductor layouts, and specialized connectors. Whether you need cables for high-voltage street lighting, low-voltage architectural lighting, or harsh industrial environments, our team ensures that the assemblies are designed to meet your installation’s specific electrical, environmental, and mechanical needs. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the durability of its lighting cable assemblies in high-vibration environments, such as in industrial applications?

Frigate’s lighting cable assemblies are designed with high-strength materials, including reinforced jacketing with aramid fibers and flexible copper conductors. These features resist vibration and mechanical stress, ensuring long-lasting performance in industrial settings with constant physical strain. 

What materials are used by Frigate in its lighting cable assemblies to meet low-voltage and high-voltage requirements?

Frigate employs various materials, such as high-conductivity copper for conductors and thermoplastic elastomer (TPE) or XLPE for insulation. These materials offer flexibility and reliability for low-voltage lighting circuits and high-voltage systems, ensuring safety and efficient power delivery across various applications. 

How does Frigate ensure compliance with international standards for lighting cable used in hazardous locations?

Frigate’s lighting cable assemblies for hazardous locations are manufactured using flame-retardant, explosion-proof materials. They meet stringent certifications such as ATEX and NEC, and they have specialized coatings and shielding to prevent ignition in environments with flammable gases or dust. 

What testing procedures does Frigate use to ensure the quality of its lighting cable assemblies in extreme environmental conditions?

Frigate’s lighting cables undergo rigorous testing, including high-voltage dielectric testing, thermal cycling, and UV exposure and moisture resistance. These tests ensure that the assemblies maintain full functionality and safety in extreme environments, such as outdoor installations or harsh industrial conditions. 

How does Frigate manage the issue of electromagnetic interference (EMI) in lighting cable assemblies for sensitive applications?

Frigate incorporates advanced shielding techniques, such as braided copper or aluminum foil shields, in its lighting cable assemblies. This design minimizes EMI, ensuring the lighting systems operate without signal distortion, which is critical in environments like data centers or medical facilities. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Lighting Cable Assemblies

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