Flat Cables

Flat cables take up less space, making them ideal for tight installations. Their slim profile fits into compact areas where traditional cables won’t work. This is especially important in the automotive, electronics, and robotics industries, where maximizing space efficiency is crucial for system design and overall functionality. 

Conductor Material

Copper or tinned copper for reliable electrical conductivity. 

Insulation Material

PVC, XLPE, or TPE for superior electrical insulation and protection. 

Voltage Rating

300/500V or 600/1000V for general and industrial applications. 

Temperature Range

Typically ranges from -20°C to +90°C, suitable for most environments. 

Fire Resistance

Flame-retardant properties meeting IEC 60332-1 standards. 

Product Description

Flat cables combine multiple wires in one compact design. This allows for high-density wiring without sacrificing performance. Managing many connections in a small area becomes easier, making them perfect for applications with limited space, like data transmission and electronic devices, without compromising on the quality or strength of the signal. 

Water Resistance

Suitable for use in damp or wet conditions, ensuring water resistance. 

UV Resistance

UV-resistant materials to protect against outdoor exposure to sunlight. 

Cross-sectional Area

Available from 0.5 mm² to 35 mm², based on application and current requirements. 

Sheath Material

PVC, TPE, or PUR providing durable protection from abrasion and environmental damage. 

Armoring

Optional steel wire or aluminum armoring for additional mechanical protection. 

Current-Carrying Capacity

Varies from 5A to 100A, depending on the cable size and installation conditions. 

Flexibility

Highly flexible design, ideal for use in movable and tight spaces. 

Cable Size

Available in various sizes to suit different electrical load requirements. 

Outer Diameter

Outer diameter depends on conductor size and insulation thickness. 

Mechanical Protection

Enhanced protection against physical damage in industrial and commercial environments. 

Standards Compliance

Complies with IEC, UL, RoHS, and REACH for safety and environmental standards. 

Technical Advantages

Flat cables are engineered to prevent signal interference. Their precise construction helps maintain clean, stable signals, even in environments with electromagnetic noise. This is crucial in telecommunications and high-speed data transmission industries, where data accuracy and reliability are essential for system performance and efficiency. 

Flat cables are made to withstand harsh environments. They resist heat, chemicals, and abrasion, ensuring long-lasting performance. This durability makes them suitable for industries like automation, robotics, and manufacturing, where reliability and resilience are essential in challenging conditions to avoid frequent maintenance or downtime. 

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Industry Applications

Signal Integrity in High-Speed Data Transmission

Flat cables are used for high-frequency applications like PCIe or Ethernet connections, ensuring minimal signal loss and crosstalk. 

High-Density Power Distribution

Flat cables manage multiple power lines in compact spaces in power electronics, offering efficient current delivery in energy converters. 

Flexible Circuit Interconnections in Robotics

Flat cables, used in robotic arms and actuators, enable durable, low-profile connections for precise motion control while enduring constant flexing. 

Low-Voltage Control Systems in Industrial Automation

Flat cables provide reliable connections for sensors and controllers in automated systems, supporting low-voltage, high-density wiring. 

Wiring for High-Performance Sensors in Aerospace

Flat cables handle the critical sensor interconnections in aerospace systems with low-profile, heat-resistant designs that maintain signal integrity under extreme conditions. 

Flexible Data Bus Systems in Medical Devices

Utilized in medical diagnostic machines for flexible, shielded interconnections, supporting high-speed, interference-free data transmission. 

Faster Installation and Versatile Solutions

Flat cables simplify installation. Their flexible design reduces installation time and complexity. With a streamlined assembly process, fewer errors occur during setup. This results in quicker project timelines, particularly in environments where speed and accuracy are critical, like in large-scale industrial or automotive applications. 

Flat cables are highly adaptable across industries. They are used in aerospace, automotive, robotics, and telecommunications applications. Their versatility allows them to easily handle power, signal, and control needs. Regardless of the industry, flat cables offer a flexible, reliable solution for diverse wiring requirements in complex systems. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do flat cables maintain signal integrity in high-frequency applications?

Flat cables use precise and consistent construction to reduce signal distortion. Their parallel arrangement minimizes the risk of crosstalk and interference between conductors. Shielding options further protect against electromagnetic interference (EMI), ensuring clear and reliable signal transmission even at high frequencies, making them ideal for applications like telecommunications or high-speed data systems. 

What factors affect the performance of flat cables in high-temperature environments?

Flat cables are designed with materials that can withstand extreme heat. The insulation and conductors are made from heat-resistant polymers or metals that prevent degradation at high temperatures. The temperature rating of flat cables depends on the type of insulation used and the material composition, ensuring they perform reliably even in industrial settings with constant heat exposure. 

How do flat cables offer space-saving advantages compared to round cables in tight installations?

Flat cables are engineered with a low-profile design that fits easily into confined spaces. Unlike round cables, which take up more room due to their shape, flat cables allow for tighter packing without compromising the number of conductors or signal quality. This makes them ideal for installations in compact machinery or electronic devices where space is at a premium. 

What role does the conductor layout in flat cables play in minimizing electromagnetic interference (EMI)?

The conductor layout in flat cables helps reduce EMI by keeping wires arranged in parallel, which minimizes the loop area between conductors. A smaller loop area reduces the opportunity for EMI to be emitted or received, making flat cables more efficient in sensitive applications. Adding shielding can further improve protection against external interference, ensuring signal clarity. 

Why are flat cables ideal for use in flexible, dynamic environments like robotics or moving equipment?

Flat cables are designed for flexibility and durability, making them well-suited for dynamic environments. Their construction allows for bending and twisting without damaging the conductors. The flat design helps distribute mechanical stress evenly across the cable, reducing the risk of wear and tear, which is especially important in robotic arms or equipment that require constant movement. 

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Registered Office

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Flat Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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