Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Alloy (customizable based on requirement)
5 to 10 microns (standard); customizable based on application
2 mm to 10 mm (depending on current rating and application)
10 mm to 100 mm (customizable based on design needs)
Copper: 97-100% IACS; Aluminum: 60-65% IACS
Efficient power transmission minimizes energy losses, contributing to overall system sustainability. Fabricated / Sleeved busbars align with energy conservation goals and eco-friendly practices by reducing material waste in manufacturing and operational inefficiencies. These busbars are a high-performance, technically superior solution for addressing challenges in electrical systems.
Copper: 380 W/m·K; Aluminum: 235 W/m·K
Up to 36 kV (customizable for higher ratings)
100 A to 10,000 A (based on busbar design and material)
-40°C to +150°C (customizable for extreme conditions)
Excellent resistance to atmospheric and chemical corrosion (varies with coating)
Tensile strength: Copper: 210 MPa; Aluminum: 150 MPa
Strong adhesion, resistant to mechanical and thermal stress (up to 10 microns)
Matte, Glossy, or Smooth (depending on application needs)
Custom sizes, shapes, coating types, and surface finishes available
IEC 60947-1, UL 67, RoHS compliant (customizable per project requirements)
Modern electrical systems demand solutions tailored to unique specifications. Fabricated / Sleeved busbars are precision-engineered to fit intricate designs, eliminating the risks of loose or overlapping wiring. Their robust construction ensures compatibility with complex installations, enhancing operational reliability and system safety.
High-current environments often lead to overheating, which can degrade components and compromise system performance. Fabricated / Sleeved busbars are equipped with insulation that provides excellent thermal resistance and efficiently dissipates heat. This reduces hotspots and extends the life of connected equipment, ensuring optimal operation under extreme conditions.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Efficient conduction of high current with minimal voltage drop, ensuring reliable long-distance transmission.
Precise and safe power distribution in protective equipment for fault isolation and current control.
High conductivity and robust insulation to ensure stable power flow and remote control of grid operations.
Enhanced current management for direct current transmission, reducing energy loss in long-distance transmission.
Power delivery with minimal loss and thermal resistance in high-performance machinery requiring steady electrical input.
Efficient busbar connections for large-scale battery storage systems to ensure safe and reliable energy discharge.
Fabricated / Sleeved busbars feature advanced insulation materials that provide superior dielectric strength. This reduces the risk of short circuits and ensures compliance with strict safety standards. Their design effectively mitigates risks associated with electrical faults, offering peace of mind in critical applications.
Busbars reduce the need for complex assembly processes, cutting installation time significantly. Their durable construction ensures long-lasting performance, minimizing the need for frequent maintenance. In the event of servicing, the structured layout of busbars simplifies access, reducing downtime.
Check all our Frequently Asked Question
Sleeved busbars are designed with materials that allow for controlled thermal expansion. The insulation sleeve absorbs heat and evenly distributes it, reducing the risk of deformation. This ensures the busbar maintains its structural integrity under fluctuating temperature conditions, preventing thermal stress that could lead to failure or damage to connected components.
Copper offers higher electrical conductivity and better thermal management compared to aluminum. This makes copper the ideal choice for high-power applications where low resistance and reduced heat generation are crucial. However, aluminum is lighter and more cost-effective, making it a preferred choice for less demanding systems with lower power requirements.
Fabricated busbars are engineered to provide superior mechanical stability, reducing the risk of connection loosening or wire fatigue in high-vibration environments. Their rigid design and secure connections maintain consistent electrical contact, preventing the potential for intermittent faults and ensuring system reliability in critical applications.
The advanced insulation on sleeved busbars features high dielectric strength, which minimizes the risk of electrical faults such as short circuits. This insulation provides a robust barrier against electrical arcing, safeguarding sensitive equipment and enhancing the overall safety of power distribution systems.
Fabricated busbars reduce energy losses by optimizing current flow through a low-resistance path. Their efficient design minimizes voltage drops and power dissipation, ensuring more energy reaches its destination with fewer losses. This results in improved system efficiency, lower operational costs, and better performance in large-scale power distribution networks.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!