Elevators And Escalators Wiring Harness

Elevators and escalators wiring harnesses operate in demanding environments, requiring consistent, reliable electrical connections to ensure safe and efficient performance. The wiring harness is pivotal in maintaining uninterrupted operation by consolidating complex electrical pathways into an organized and durable system. 

Conductor Material

Copper (Oxygen-Free Copper or Tinned)

Conductor Type

Stranded

Wire Gauge Range

14 AWG to 24 AWG

Insulation Material

Silicone Rubber, PVC, or EPR

Temperature Range

-40°C to +125°C

Product Description

Wiring harnesses are engineered to withstand high mechanical stresses, offering enhanced durability even in high-vibration environments. The robust design reduces wear and tear, minimizing the need for frequent maintenance and replacement. This reduces downtime and increases operational efficiency, allowing escalators and elevators to run seamlessly with minimal disruption. 

Voltage Rating

Up to 600 V

Current Capacity

Up to 30 A

Connector Type

Standardized connectors (e.g., Molex, JST)

Vibration Tolerance

Designed to withstand continuous motion

Certifications

UL, CE, RoHS, EN 50200

Operating Voltage Range

0 to 600 V

Application Temperature

-20°C to +85°C

EMI/RFI Protection

Yes, through multi-layer shielding

Waterproof Rating

IP67

Testing Standards

IEC 60332, IEC 60754, ISO 9001

Technical Advantages

Elevators and escalators are subject to constant movement and mechanical stress. Over time, these vibrations can cause traditional wiring to fray or break, leading to costly repairs and system failure. Our wiring harnesses incorporate high-flex, high-strength cables using advanced polymer jacketing materials like cross-linked polyethylene (XLPE) or thermoplastic elastomers (TPE). These materials resist abrasion, flex fatigue, and mechanical wear, ensuring the cables endure continuous flexing cycles without degradation, vastly extending their operational lifespan. 

A common issue in elevator and escalator systems is voltage drop or signal degradation due to long cable runs and the high current demands of motors and control systems. We address this using finely stranded copper conductors with high conductivity and minimal resistance, ensuring that power transmission is stable over extended distances. Additionally, signal cables are constructed with low-capacitance insulation materials like fluoropolymers (FEP or PTFE). This reduces signal loss and prevents crosstalk or interference between communication lines, leading to more reliable control and operation. 

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Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Shopping Malls

Supports escalators and elevators, facilitating movement between multiple retail levels and ensuring safety compliance. 

Healthcare Facilities

Supplies critical wiring for patient elevators, optimizing reliability and safety in hospitals and clinics. 

Hotels and Hospitality

Facilitates elevator systems for guest transport, including service elevators for efficient hotel logistics. 

Parking Structures

Integrates wiring for automated parking systems, ensuring reliable operation of elevators in parking garages. 

Public Transport Systems

Integrates wiring for escalators and elevators in subway stations and transit hubs, enhancing passenger flow. 

Commercial Buildings

Provides essential connections for high-capacity passenger elevators and freight lifts in office complexes. 

elevators and escalators wiring harness

Custom Engineering for Optimal Safety and Precision

Safety in fire-prone environments is critical, particularly for high-rise or public space systems. Our harnesses are constructed with materials like silicone rubber, mica tape, or ethylene propylene rubber (EPR), which provide excellent heat resistance and are certified to meet stringent fire safety standards such as EN 50200 and UL 94.  

Every elevator or escalator installation has unique mechanical and electrical specifications, from control systems to motor configurations. We provide custom engineering solutions, offering multi-core cable assemblies tailored to your requirements. This includes selecting the optimal wire gauge, insulation thickness, shielding, and connector types to ensure a precise fit and optimized performance. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used in your wiring harnesses to ensure fire resistance?

Our wiring harnesses use advanced materials like silicone rubber, mica tape, and ethylene propylene rubber (EPR). These materials provide excellent heat resistance and are certified to meet strict fire safety standards, such as EN 50200 and UL 94. This ensures that the harnesses remain functional and safe even in high-temperature environments. 

How do your wiring harnesses minimize electromagnetic interference (EMI)?

Our wiring harnesses use multi-layer shielding techniques, including braided copper and aluminum foil shields. This design effectively blocks EMI from external sources, ensuring clear signal transmission between control systems and motors. Maintaining a clean signal prevents communication errors that can affect elevator and escalator performance. 

Can your wiring harnesses be customized for specific installation requirements?

Yes, we provide custom-engineered wiring harnesses tailored to your elevator or escalator system’s unique mechanical and electrical specifications. This includes selecting the right wire gauge, insulation thickness, and connector types to ensure a precise fit. Custom solutions help optimize performance and ensure compatibility with existing systems. 

What testing procedures do you use to ensure the reliability of your wiring harnesses?

Our wiring harnesses undergo rigorous testing, including mechanical stress tests, thermal performance evaluations, and electrical integrity checks. We simulate real-world conditions to identify any potential failures. This thorough testing ensures that our harnesses are durable, reliable, and able to withstand the demands of elevator and escalator applications. 

How does your wiring harness design contribute to faster installation times?

We design our wiring harnesses with plug-and-play connectivity, featuring pre-assembled and pre-tested components. Color-coded wires and standardized connectors simplify the installation process, allowing technicians to quickly connect the harness without extensive wiring. This design reduces installation time by up to 40%, minimizing downtime during system setup. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Elevators And Escalators Wiring Harness

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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