Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Condensation, ash buildup, and corrosion can clog ESP hoppers, driving up maintenance costs and risking system shutdowns. Our ESP heaters combat these problems with rugged construction and precise heating, maintaining temperatures from 50°C to 200°C with power ratings of 100 W to 10 kW.
ESP systems operate in punishing environments such as moist, dusty, and acidic that test heater endurance. Our ESP heaters are made with tough alloys and corrosion-resistant sheathing like Incoloy, standing firm against these challenges.
Inefficient heating can lead to costly blockages and energy waste. With a watt density of 2-15 W/in² and a heat transfer method combining conduction and convection, our heaters deliver targeted warmth to hopper walls or ducts, preventing condensation with minimal power draw.
Need reliable Heating Elements for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Powers heaters in coal-fired plant ESPs, preventing hopper condensation for efficient ash collection.
Integrates into ESP systems for dust control, ensuring reliable heat in high-particulate environments.
Supports ESP hoppers in smelting operations, maintaining performance amid heat and corrosive gases.
Enhances precipitators for fume extraction, delivering steady heat to manage moisture in harsh conditions.
Equips ESP units for emissions reduction, preventing buildup in humid, dusty pulp processing lines.
Drives heaters in waste-to-energy ESPs, ensuring consistent operation under high-ash and moisture loads.
Our ESP heaters come in versatile shapes such as tubular, flat, or strip and mounting options like surface clips or flanges, ensuring an easy fit into hoppers or ducts. This adaptability speeds up assembly and reduces costs, giving purchasing managers a practical component that integrates seamlessly into your manufacturing process.
Moisture-related failures or inconsistent heat can disrupt ash collection and air quality compliance. Our heaters feature safety measures like thermal fuses and provide steady, reliable heat, keeping ESP systems clog-free even in high-moisture conditions.
Check all our Frequently Asked Question
Our heaters deliver targeted heat to keep hopper surfaces above the dew point, stopping moisture and ash from sticking and clogging the system. This reliability reduces downtime and cleanup costs, giving sourcing teams a component that keeps ESPs running smoothly even in wet, challenging environments.
Unlike lower-cost options that wear out fast in corrosive ESP settings, our heaters use durable materials like Incoloy, offering longer life and fewer replacements. For procurement heads, this means better value over time, with reduced maintenance expenses and improved system uptime that justifies the investment.
Yes, with flexible configurations like strip or bent tubular designs and mounting options such as clips or flanges, our heaters adapt to existing hopper or duct layouts. This ease of retrofitting saves purchasing managers from costly redesigns, making upgrades quick and cost-effective for legacy equipment.
Built to handle continuous use with power ratings up to 10 kW, our heaters maintain steady performance in high-ash, high-volume ESP systems like those in power plants. This capacity ensures uninterrupted dust collection, offering sourcing professionals a solution that meets the demands of large-scale production without faltering.
Our heaters undergo extensive stress testing for heat, corrosion, and moisture resistance, simulating real-world ESP conditions like acidic flue gases. This proven durability gives procurement teams confidence in a component that won’t fail prematurely, reducing risks and supporting long-term system reliability.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!