Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
We use advanced materials for EMI shielding, such as braided copper or aluminum foil, integrated into the wire harness design. This ensures that sensitive systems in industries like telecommunications and medical devices are protected from electrical noise, preventing signal degradation and ensuring smooth functionality.
Our harnesses are designed with reinforcement methods such as abrasion-resistant sleeving and strain relief features, ensuring they are resilient to mechanical stress and vibrations. These are especially important in automotive and heavy machinery applications, where harnesses experience constant movement. They ensure longevity and prevent failure due to fatigue.
We offer waterproof cable wire harness solutions for harsh outdoor or submerged environments with IP67, IP68, or higher ratings. We incorporate high-quality seals, connectors, and protective sheathing to prevent water ingress and corrosion, ensuring optimal performance in marine, construction, and outdoor telecommunications sectors.
Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
This system ensures precise signal integrity for radar, GPS, flight control, and communication systems in aircraft.
This system routes power between batteries, inverters, and motors, supporting efficient energy management and high-voltage connections.
Provides connections for sensors, actuators, and controllers, enabling precise automation and real-time monitoring.
Distributes high-power signals and ensures stable electrical connections for laser diodes, cooling systems, and sensors.
Supports complex, high-speed data transfers between processors, memory units, and network connections in supercomputers.
Powers payloads and transponders while maintaining signal clarity and shielding from harsh space environments.
We engineer our wire harnesses with precision to support high amperage requirements, using thicker gauge wires and materials like copper and tinned copper to minimize voltage drops and heat buildup. This is critical for industries such as electric vehicles, robotics, and industrial automation, where efficient power delivery is essential.
To ensure the highest level of precision, we employ automated crimping and stripping machines that provide accurate wire terminations, reducing human error and ensuring consistent electrical conductivity. Post-manufacturing, each harness undergoes rigorous electrical testing to ensure it meets the required continuity, resistance, and voltage stability specifications.
Check all our Frequently Asked Question
Our cable wire harnesses are designed using materials like PTFE and silicone, which offer excellent thermal stability. These materials can withstand temperatures ranging from -40°C to 200°C, ensuring the wires function efficiently without degradation. The insulation and sheathing materials are specifically selected for their ability to resist heat, making them ideal for automotive, aerospace, and industrial applications where temperature extremes are common.
Frigate incorporates specialized shielding materials like braided copper or aluminum foil into the wire harness design. This EMI shielding prevents external electrical noise from interfering with sensitive signals, ensuring stable and clear data transmission. This is crucial for industries like telecommunications, medical devices, and automotive electronics, where signal integrity is essential for system reliability.
Frigate’s wire harnesses are built with reinforced sleeving and strain relief components to prevent wear and damage due to vibration. Additionally, we use abrasion-resistant materials like nylon and thermoplastic elastomers to protect the cables from mechanical stress. These features make our harnesses ideal for heavy machinery, automotive, and aerospace applications where constant movement and vibrations can otherwise lead to failure.
At Frigate, every cable wire harness undergoes comprehensive electrical testing, including continuity checks, insulation resistance tests, and voltage withstand tests. We also perform high-pot (high potential) testing to ensure the wire harness can handle the required voltage levels without breaking down. These rigorous tests guarantee that our products deliver consistent electrical performance and safety under operational conditions.
To combat corrosion, Frigate uses high-quality materials for connectors and wires, such as tinned copper, which offers enhanced resistance to corrosion. Additionally, we apply special coatings to the cables and connectors, such as tin or gold plating, to further protect against environmental factors like moisture, salt, and chemicals. This makes our wire harnesses suitable for industries like marine, oil and gas, and automotive, where exposure to corrosive elements is common.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!