Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Copper, Aluminum, or Copper-Alloy
3-15 microns (depending on application)
2-10 mm (customizable based on current rating)
10-150 mm (customizable for space optimization)
> 95% IACS (Copper) or > 60% IACS (Aluminum)
Heat buildup in power distribution systems can lead to inefficiencies, energy waste, and premature component failure. Bolted and clinched bus bars minimize electrical resistance at joints, ensuring efficient current flow. These bus bars significantly reduce heat generation by maintaining uniform conductivity, enhancing overall system performance and lifespan.
398 W/m·K (Copper), 235 W/m·K (Aluminum)
Up to 36 kV (depending on insulation and design)
Up to 5000 A (based on size and material)
-40°C to 105°C (standard range)
Excellent resistance with tin, silver, or nickel coatings
Tensile Strength: 200-300 MPa
> 2.5 N/mm (meets industry standards for durability)
Smooth or brushed (customizable for electrical contact)
Thickness, width, material, coating, and specific shapes
IEC 60947, UL 1950, RoHS Compliant
Traditional cable systems often involve intricate installations and tedious maintenance. Bolted and clinched busbars simplify power connections with streamlined, pre-assembled components. Their modular design allows easy integration into existing systems, reducing installation time and labor costs.
Space constraints in modern electrical enclosures demand compact, high-capacity solutions. Bolted and clinched busbars offer a low-profile, space-saving design compared to traditional cable bundles. Their flexibility in customization ensures they fit seamlessly into even the most confined layouts without compromising performance.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in battery packs and powertrain systems for low-resistance, high-current power distribution.
Ensure efficient energy transfer in high-density power distribution units and backup systems.
Optimize power transmission in wind turbines, solar inverters, and energy storage systems.
Provide reliable connections in high-vibration environments like avionics and propulsion systems.
Resist corrosion and maintain electrical stability in harsh saltwater environments.
Support high-current loads in robotics, motor drives, and process control equipment.
Harsh environmental conditions, including moisture and chemical exposure, can lead to corrosion and degradation of traditional connectors. Bolted and clinched busbars are engineered with corrosion-resistant materials and coatings, ensuring reliability in demanding environments such as marine, renewable energy, and industrial applications.
Electrical connections in industries like automotive, aerospace, and heavy machinery are subjected to high levels of vibration. Clinched connections provide a mechanically robust solution, ensuring joints remain secure and operational under extreme conditions. This reduces the risk of intermittent faults or connection failures, ensuring uninterrupted power delivery.
Check all our Frequently Asked Question
Bolted and clinched busbars are designed with low-resistance connections, which ensure minimal energy loss during power transfer. The bolted joints provide consistent clamping force, reducing micro-gaps that can cause resistive losses. Additionally, their layered construction optimizes current flow, lowering heat generation and enhancing efficiency.
Yes, clinched busbars are designed to accommodate thermal expansion and contraction. The clinching process creates a strong, permanent connection that maintains electrical integrity even as materials expand or contract due to temperature changes. This makes them ideal for applications with fluctuating thermal conditions.
Bolted connections in busbars offer excellent resistance to loosening under high current surges or fault conditions. The clamping force of the bolts keeps the joint mechanically stable, preventing arcing or contact degradation. This stability ensures consistent performance during electrical disturbances.
Bolted and clinched busbars have a flat, wide surface area, which enhances heat dissipation. Unlike traditional cables, which trap heat within their insulation, the exposed design of busbars allows for efficient heat transfer to the surrounding environment, preventing overheating in high-current applications.
Absolutely. Busbars’ layered and parallel design allows for precise control over inductance and capacitance. Engineers can customize the thickness, material, and arrangement of conductive layers to achieve specific electrical characteristics, making them suitable for applications like inverters, power converters, and high-frequency circuits.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!