Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Mechanical adapters inevitably loosen under thermal cycling, but our patented design maintains ≤0.5mV contact potential through 5000 extreme temperature transitions (-40°C to +120°C). The tin-nickel hybrid plating delivers dual-layer corrosion protection while achieving 30% weight reduction versus all-copper alternatives
Standard bi-metal lugs fail at the joint, but our explosion-welded interface achieves 250MPa tensile strength which verified by metallurgical cross-section analysis. The transition zone’s 0.2μm interlayer blocks ionic transfer, preventing galvanic corrosion without grease maintenance.
Independent testing confirms stable contact resistance (<15μΩ) through 5000 thermal cycles. Dual crimp zones (copper barrel + aluminum tongue) accommodate different tooling requirements while meeting both IEC 61238-1 Class A (Cu) and Class B (Al) standards.
Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Seamlessly connects legacy copper busbars to modern aluminum conductors in circuit breaker retrofits, with 35kV partial discharge rating.
Bridges copper inverter outputs to aluminum collector cables in solar/wind installations, surviving 1000+ salt spray hours.
Enables phased transitions from copper to aluminum in motor control centers without service interruptions.
Nickel-plated aluminum tongues resist seawater corrosion while copper barrels maintain conductivity to equipment.
Withstands 10G vibration in traction power systems, compliant with EN 50152-1 for mixed-material networks.
Prevents thermal runaway at copper-aluminum junctions in high-density PDUs and busway systems.
Color-coded dies (red for copper, blue for aluminum) and sequential crimp guides eliminate installation errors. Each lug ships with matched hardware kits containing torque-limited bolts (25-200Nm) and anti-oxidation pads.
Documentation packages include segregated material certifications (EN 10204 3.1 for copper, EN 573-3 for aluminum) with specialized transition zone performance reports. Each lug features laser-etched dual-size identification and compliance markings (UL/IEC) for error-proof installations.
Check all our Frequently Asked Question
The explosion-welded interface creates a 0.2μm metallurgical bond with 98% atomic diffusion, forming a permanent molecular connection between copper and aluminum. Independent electron microscopy confirms this bond withstands 5000 thermal cycles without developing micro-fractures or resistance drift. Compared to mechanical joints, our method maintains ≤0.5mV contact potential for over 25 years in field deployments.
Every shipment includes EN 10204 3.1 certificates with microhardness test reports (HV0.3) for the welded interface. Third-party labs validate the 250MPa tensile strength through cross-sectional tensile testing per ASTM B898. These documents also specify the nickel-chromium barrier layer thickness (0.5-1μm) that prevents interdiffusion.
Yes, our asymmetrical designs accommodate size variances up to 2:1 ratio (e.g., 300mm² copper to 600mm² aluminum) without current imbalance. The transition zone is engineered with graduated thickness to distribute current density evenly across different cross-sections. Custom derating charts are provided for each configuration to ensure safe operation.
Color-coded laser etching (red for copper, blue for aluminum) clearly indicates the proper termination sides. Each order includes sequential crimping instructions specifying copper-side compression must precede aluminum-side crimping. Training videos demonstrating the two-stage process are accessible via QR code on every lug.
The nickel-tin hybrid plating eliminates need for annual anti-oxidation grease reapplication. Infrared thermography scans during routine inspections can detect any abnormal heating at the transition zone. Replacement is recommended if contact resistance exceeds 110% of initial values or after 15 years in coastal environments.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!