Audio Cables Assemblies

Audio systems demand cables with minimal signal degradation to preserve the original quality of the sound. High-frequency signal attenuation and interference can occur due to poor conductor material, inadequate shielding, or improper construction. Our audio cables assemblies are engineered with high-conductivity, oxygen-free copper (OFC) conductors, which offer superior conductivity and reduced resistance. This results in lower signal attenuation and more accurate signal transmission over longer distances. 

Conductor Material

Oxygen-Free Copper (OFC) or Bare Copper

Conductor Stranding

7/0.2mm, 19/0.1mm (varies based on application)

Voltage Rating

300V – 600V (depending on the application)

Current Rating

10A to 20A (based on conductor size and insulation)

Insulation Material

PVC, TPE, PE (thermoplastic elastomers)

Product Description

Our audio cable assemblies adhere to the highest industry standards, including those set by the Audio Engineering Society (AES), Institute of Electrical and Electronics Engineers (IEEE), and other relevant regulatory bodies. This ensures that the cables are built to meet the rigorous performance requirements of professional audio applications. We also offer RoHS-compliant cables, which meet environmental and safety standards. 

Insulation Resistance

PVC, TPE, PE (thermoplastic elastomers)

Jacket Material

PVC, TPE, PUR, LSZH (Low Smoke Zero Halogen)

Jacket Thickness

0.7mm to 1.5mm (depending on cable type and usage)

Temperature Range

-20°C to +80°C (depending on insulation and jacket)

Flame Retardancy

UL VW-1, IEC 60332-1-2 (depending on material)

Shielding

Foil Shielding, Braided Shielding, or Both

Connector Type

XLR, TRS, RCA, Speakon, or custom connectors

Power Rating

5W to 100W (varies by application and cable type)

Environmental Rating

IP67 (for outdoor or rugged use, where applicable)

Certification

RoHS Compliant, UL Listed, CE, UL and CSA (depending on cable and region)

Technical Advantages

Audio cables assemblies are subject to mechanical stresses, including flexing, pulling, and twisting, particularly in live event environments or mobile applications. These stresses can cause cable failure at the connectors or along the length of the cable. To counter this, our audio cables assemblies feature reinforced strain relief mechanisms that protect the cable from stress at the termination points. This is coupled with robust jacketing materials, such as PVC or thermoplastic elastomer (TPE), designed to withstand physical wear and environmental factors like moisture, UV exposure, and extreme temperatures. 

Modern audio systems’ complexity often requires cables tailored to specific electrical requirements or spatial constraints. Off-the-shelf solutions may not address particular needs, such as precise impedance matching or unique connector configurations. We provide custom-designed audio cables assemblies that can be configured to meet specific parameters, including precise conductor gauge, cable length, shielding type, and connector type. 

Let's Get Started

Need reliable Cable Assemblies for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Digital Audio Transmission

Ensures precise signal integrity in AES/EBU, S/PDIF, and TOSLINK protocols for professional audio interfaces. 

High-Channel Count Systems

This technology supports multi-channel audio routing with minimal crosstalk, preserving fidelity in systems with numerous audio channels. 

Subwoofer and Speaker Systems

These systems efficiently transfer low-frequency signals, ensuring minimal signal loss over long cable runs in acoustically demanding environments. 

Field Audio Recording

This product provides high-performance, durable connections for portable field recording equipment, maintaining signal clarity in dynamic conditions. 

Audio Test Equipment

Facilitates accurate, high-fidelity connections between audio analyzers and test devices for calibration and performance evaluation. 

Live Audio Mixing Consoles

Transports analog or digital signals with minimal latency and distortion between soundboards, amplifiers, and stage equipment. 

Connector Integrity and Compatibility

The performance of an audio cable assembly is only as good as its connectors. Poorly designed or low-quality connectors can introduce contact resistance, signal loss, and physical failure at the interface. We use high-precision, gold-plated connectors with low-resistance contact points to ensure reliable electrical connections. These connectors are designed to provide minimal insertion loss and prevent oxidation, ensuring stable signal transmission over extended use. 

While high-quality audio cables assemblies are often associated with premium prices, we aim to provide solutions that balance performance and cost efficiency. Our manufacturing processes are optimized to reduce waste and improve material sourcing, ensuring you receive a reliable, high-performance product at a competitive price. Using carefully selected materials and efficient production techniques, we can offer assemblies that meet stringent technical requirements while remaining within budget constraints. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the optimal current-carrying capacity of AC power lead assemblies?

Frigate utilizes high-conductivity copper or aluminum conductors, sized according to specific load requirements, to prevent power loss and maintain system efficiency under high currents. 

What insulation materials does Frigate use for AC power to ensure durability and safety?

Frigate employs high-performance thermoplastic and thermoset insulating materials, which ensure high dielectric strength, resistance to heat, chemicals, and environmental factors and prevent electrical hazards. 

How does Frigate address voltage drop in long-distance AC power lead assemblies?

Frigate customizes cable lengths and selects appropriate conductor gauges to minimize voltage drop, ensuring consistent power delivery over extended distances without performance loss. 

To prevent EMI, what shielding techniques does Frigate incorporate into AC power lead assemblies?

Frigate uses multi-layer shielding, including braided copper and foil shielding, to protect against electromagnetic interference (EMI), ensuring clean and reliable power transmission in sensitive equipment. 

How does Frigate ensure secure and durable connections in AC power lead assemblies?

Frigate uses high-quality connectors with precision engineering, featuring corrosion-resistant contacts and locking mechanisms, ensuring low-resistance, stable connections in harsh environments or high-vibration applications. 

Check Out Our Blogs

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

GENERAL ENQUIRIES

Get Quote
Support All File Formats Including - STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SAT | 3MF | JT files

Audio Cables Assemblies

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form