Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
AC power leads assemblies are typically constructed with high-conductivity copper or aluminum conductors, carefully selected to minimize resistive losses. Using copper with a high purity level (typically >99.9%) ensures that the assemblies achieve minimal voltage drop, which is crucial in power-sensitive systems. The conductor gauge is optimized to balance current-carrying capacity and efficiency, reducing the need for oversized cables while ensuring safe operation at maximum load.
The insulation used in AC power leads is engineered to withstand a wide range of environmental conditions. High-performance materials like thermoplastic elastomers (TPE), PVC, and XLPE are selected based on thermal stability, chemical resistance, and flexibility. These materials are rated for continuous operation in temperatures ranging from -40°C to +105°C (or higher, depending on the application). XLPE insulation, in particular, provides superior dielectric strength and resistance to heat aging, preventing insulation breakdown in high-power applications.
All AC power leads assemblies are manufactured according to stringent international safety standards, such as UL (Underwriters Laboratories), IEC (International Electrotechnical Commission), and CSA (Canadian Standards Association). These assemblies undergo rigorous testing for dielectric strength, insulation resistance, and flammability. For example, UL-rated assemblies are tested for resistance to voltage breakdowns, ensuring safe operation even during a short circuit or insulation failure.
AC power leads assemblies are often designed with integrated strain relief features to ensure long-term reliability. These are particularly important in preventing mechanical stress at the connection point, which can lead to conductor fatigue or insulation cracks. The use of reinforced boots or jackets, along with molded connectors, enhances the durability of the assembly, especially in high-vibration or heavy-duty environments, such as in automotive, robotics, or industrial automation applications.
Need reliable Cable Assemblies for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Delivering power from generators to control power plants’ panels, breakers, and distribution systems.
Powering pumps, compressors, and control panels in offshore and onshore exploration and production facilities.
Supplying electricity to heavy-duty machinery, ventilation systems, and processing plants in mining operations.
Powering assembly lines, test equipment, and automated systems in high-precision electronics production.
Providing power for signals, traction, and onboard systems in electric trains and rail networks.
Connecting power to cleanroom equipment, lithography tools, and semiconductor wafer processing machines.
Understanding each application’s precise electrical and mechanical requirements allows us to offer highly tailored solutions. From cable length, conductor gauge, insulation thickness, and connector type to specific operational voltage and current ratings, our AC power leads assemblies are customizable to meet the exact needs of demanding environments. This includes providing specialized designs for high-voltage systems, emergency backup circuits, or power distribution units where high reliability and performance are critical.
Many AC power leads are deployed in harsh environments where exposure to chemicals, moisture, UV radiation, and temperature extremes is common. Our assemblies feature coatings and jackets designed for resistance to abrasion, oil, UV radiation, and water ingress (IP ratings of IP65 or higher, as required). This ensures that the cables maintain their integrity and performance over time, reducing the need for frequent replacements and minimizing downtime in critical systems.
Check all our Frequently Asked Question
Frigate uses high-conductivity copper or aluminum conductors based on load requirements, ensuring minimal resistive losses and maximum current-carrying capacity for critical industrial machinery.
Frigate adheres to UL, IEC, and CSA testing standards, ensuring insulation materials like XLPE and PVC meet the required dielectric strength, temperature stability, and environmental resistance.
Frigate incorporates strain relief mechanisms and reinforced jackets in AC power leads, minimizing mechanical stress and preventing conductor or insulation damage in applications such as automation or transportation systems.
Frigate designs AC power leads tailored to customer specifications, adjusting conductor gauge, insulation thickness, and connector type to meet unique operational voltage, current, and environmental conditions in sectors like renewable energy or heavy industry.
Frigate integrates advanced shielding techniques, including braided and foil shields, into AC power, which leads to mitigating electromagnetic interference (EMI) and ensures the stable operation of critical communication systems in industries like aerospace and telecommunications.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!