Rugged High-Pressure Solutions for Oil & Gas
Frigate provides contract manufacturing for global energy operators and OEMs serving exploration, production, refining, and pipeline infrastructure. From corrosion-resistant prototypes to fully integrated high-pressure assemblies, we deliver API-compliant reliability, extreme-environment durability, and rapid response to volatile project timelines.
- High-Pressure Machining & Die Casting
- Corrosion-Resistant Enclosures & Manifolds
- API-Compliant Quality Assurance & Traceability
End-to-End
Oil & Gas Manufacturing Capabilities
Our distributed facilities enable flexible scaling while maintaining stringent material and process controls for harsh operating conditions.
Manufacturing Solutions Across the Energy Value Chain
Frigate delivers custom, high-integrity components for exploration, offshore production, pipeline transport, petrochemical processing, gas systems, and rig automation.
Subsurface Hardware for High-Stress Drilling Operations
Supporting drilling and service providers with fatigue-resistant, tight-tolerance parts engineered for pressure, abrasion, and harsh downhole operating conditions.
Integrated Solutions for Operational Excellence
From high-pressure structural interfaces to explosion-proof electronics box builds, Frigate provides ruggedized manufacturing execution tailored to corrosive, hazardous, thermal, and extreme operating environments.
Explosion-Proof Enclosures & Junction Boxes
Flame-path enclosures, junction boxes, and field housings manufactured for hazardous-area control, instrumentation, and power distribution applications.
High-Pressure Manifolds & Severe-Duty Valve Bodies
High-integrity valve bodies, manifolds, flanges, and sealing interfaces machined or cast for pressure, chemical exposure, and corrosive media handling.
Advanced Cooling Jackets & Cryogenic Bonnets
Heat exchangers, cooling jackets, manifolds, and thermal blocks built for process optimization, equipment longevity, and temperature-critical systems.
Heavy-Gauge Skids
Heavy-duty bases, supports, modular skids, and structural mounting frames designed for seismic, wind, vibration, and transport loads.
![Industrial control panel and SCADA box assembly](https://frigate.ai/wp-content/uploads/2026/06/Industrial-Control-Panels-SCADA-Boxes.webp")
Industrial Control Panels & SCADA Boxes
Hazardous-area wiring harnesses, junction boxes, field panels, and power distribution assemblies for control and monitoring networks.
Downhole Mandrels & Polished Valve Trims
High-fatigue stems, seats, polished trims, and downhole tool bodies machined from high-strength bar stock for demanding internal interfaces.
Portfolio of Energy Sector Hardware
Explore our production footprint across drilling systems, processing structures, and ruggedized hazardous-area field communications.
Industrial Infra & Scale for Energy Demands
We optimize multi-shift operations, heavy-duty machinery, and certified redundancy to meet tight project schedules and stringent energy industry requirements.
Electronics
Electronics Assembly & Box Build Centre
Gujarat, India
- Fuji AIMEX 3C & Panasonic SMT Assets3 Advanced Lines
- Total PCBA Placement Capacity15,000 Units/Day
- IP-Camera Monitored Assembly Bays10 Box-Build Lines
- Automated Solder Paste & Optical Inspection Layers3D SPI & AOI
Electrical
Electronic Assembly & Magnetics Centre
Bangalore, India
- Proven Operations30+ Years
- Magnetics & EMS Assembly Sites2 Full Facilities
- Low-to-Medium Volume Production ModelHigh-Mix Portfolio
- ERP End-to-End Production TraceabilitySAP Business One
Machining
Precision CNC Machining & Tooling Hub
Bangalore, India
- Workpiece Size1025×600×600 mm
- Critical Dimension Tolerance±0.005 mm
- Spindle Speed Capacity18,000 RPM
- CMM Inspection Envelope1200×1000 mm
Casting
Multi-Process Aluminium Die Casting Facility
Coimbatore, India
- Press Tonnage Capacity400 Tons Max.
- Achievable Wall Thickness Limit0.2 mm Min.
- Shot Weight Operational Range12 g – 7 kg
- Total Plant Capacity30,000 Shots/Month
HPDC
High-Pressure Die Casting Centre
Coimbatore, India
- Heavy Clamping Force350 Tons Max.
- Multi-Step Injection ControlTOYO BD-V7EX
- Reduced-Pressure Porosity Testing0–700 mmHg
- In-House Melt Chemistry AnalysisOES Spectrometry
Sheet Metal
Sheet Metal Fabrication Unit
Bangalore, India
- Press Brake Bending Length3,000 mm Max.
- Laser Cutting Bed1500×3000 mm
- Lathe Turning Length Capacity2,000 mm Max.
- Available Spindle Capacity3,000 Hours/Month
Severe-Duty Manufacturing Standards
Frigate maintains rigorous quality frameworks aligned with international energy standards to ensure zero-defect performance in safety-critical applications.
ISO 9001:2015
Governs our entire production loop with documented, end-to-end quality management frameworks.
API Spec 6A & 16A Alignment
Calibrates our processing cells to meet strict oilfield equipment thresholds.
NACE MR0175 / ISO 15156 Compliance
Enforces strict metallurgical controls and material selections to ensure complete resistance.
Material Verification and Production Data
Every oil and gas batch moves through our facility lines with an absolute digital paper trail, guaranteeing complete verification for asset integrity reviews.
Access Our Energy Sub-System Sourcing Guide
Download the complete technical overview detailing our heavy-duty geometric thresholds and pressure-containment fabrication capacities.
Oil & Gas
DFM Optimization for High-Pressure Energy Components
Our engineers perform detailed DFM reviews focused on pressure integrity, material selection, thread accessibility, and fatigue resistance before production begins.
- Thread Form & Pitch Accessibility Audit: Analyzes internal and external API/NPT taper thread geometries for machinability and inspection access.
- Cross-Layer Volumetric Integrity Mapping: Optimizes cast valve components using advanced mold-flow simulation to reduce porosity and internal defects.
- Interfacial Fitting & Pressure Stack Analysis: Validates bolted bonnets, seals, actuator faces, and critical mating interfaces using GD&T stack checks.
- GD&T Validation
- Pressure Seal Review
- Traceability Mapping
Production Lead Times for Global Energy Programs
Time-to-field planning matrix mapping high-integrity oil and gas sub-assemblies from initial qualification trials to high-rate serial production runs.
| Phase | Low-Complexity | Medium-Complexity | High-Complexity Assemblies | Continuous Supply |
|---|---|---|---|---|
|
DFM & Tooling Kickoff
|
3–6 Days | 8–14 Days | 15–25 Days | Geometric Freeze |
|
Prototyping & FAT
|
6–10 Days | 12–20 Days | 20–35 Days | Batch Qualification |
|
Validation & Pilot
|
4–7 Days | 6–12 Days | 10–18 Days | Statistical Sampling |
|
Commercial Ramp
|
12–18 Days | 18–28 Days | 25–40 Days | JIT / Scheduled Releases |
*Note: Lead-time ranges are indicative and subject to exact alloy chemistry availability, including Inconel, Super Duplex, NACE-grade materials, and total program volume.
Proprietary Protection & Energy IP Handling
Strict controls for proprietary designs, reservoir data interfaces, and project-specific engineering information across oil and gas manufacturing programs.
Legal & Confidentiality Boundaries
- Contractual NDA Enforcement
- Proprietary Data Ownership Lock
- Segmented Evaluation Isolation
Perimeter & Access Control
- Role-Based Authentication
- Multi-Layer Program Authorization
- Cryptographic Access Verification
Cryptographic Transmission Protocols
- End-to-End Encrypted Transfer
- Isolated Inactive Storage
- Redundant Off-Site Architecture
Lifecycle Drawing Governance
- Configuration Version Locking
- Closed-Loop Asset Trackability
- Immutable Access Audit Logs
System Compliance Sample
Standardized Traceability Verification
Commissioning-Ready Deliverables
Every shipment includes a complete manufacturing data package supporting operator QA/QC, third-party verification, and regulatory audits.
Part-Level Processing Histories
Tracking every manufacturing step and machine route across our facilities.
EN 10204 Type 3.1 Material Reports
Links chemical certificates and yield maps to component batches.
Sub-Surface Density Integrity Records
Organizes raw ultrasonic, X-ray, and magnetic particle inspection logs.
Melt Ingot Lot Assignment
End-to-end traceability of foundry and forging lots ensures zero contamination.
Full CMM Dimensional Mapping
Compiles precise measurement maps and GD&T reports.
Hydrostatic & Pressure Release Logs
Archives permanent records for high-pressure fluid testing, hold times, and leak-free validation.
Severe-Duty Surface Finishing & Treatments
Powder Coating & Epoxy Lining
Fusion-Bonded Epoxy execution, high-build polyurethane topcoats, and chemical-shield barrier coatings.
Chemical Passivation
ASTM A967 Standard acid immersion, deep cleaning, and localized chemical stabilization.
Surface Pretreatments
Automated shot peening to increase fatigue life, grit blasting, and commercial white-metal surface preparation.
Hard Anodizing & Cerakote Finishes
Thick-film wear-resistant anodizing and ceramic-barrier applications for outdoor instrumentation.
Plating
High-purity Electroless Nickel Plating up to 75 μm, Stellite hardfacing overlays, and zinc-nickel protection layers.
Heat Treatment & Stress Relief
Solution annealing for duplex alloys, localized PWHT, and case hardening for internal wear parts.
- SUCCESS STORIES
Proven Field Execution Across Energy Infra
- Moving critical parts to vetted domestic lines
- Achieving High-Integrity NACE & API Finishes
- Accelerating Deployment & Field Launches
We run dedicated, separate precision machining and electronics assembly bays within our facility network, tied together by a unified project engineering team. For an electromechanical assembly, our CNC mills cut the heavy alloy housings while our electronics lines simultaneously build the internal PCBs and wire harnesses. A single engineering desk oversees the entire integration, ensuring perfect physical fitment and flawless electrical connection without you having to manage two separate suppliers.
We offer a full suite of severe-duty post-processing options engineered to survive high-corrosion splash zones and sour gas lines. Our capabilities include heavy-film Electroless Nickel Plating (ENP) up to 75 μm for wear resistance, Stellite hardfacing overlays for high-friction valve trims, Fusion-Bonded Epoxy (FBE) linings for pipelines, and localized Post-Weld Heat Treatment (PWHT) to relieve structural stress on heavy skids. All finishes are verified using in-house thickness mapping and porosity testing.
You can submit your RFQ directly through our website or by contacting our engineering tean. To provide an accurate, production-ready quote, we require your native 3D CAD files for machining/casting geometries, 2D engineering prints highlighting tight tolerances and thread specifications (NPT/API), a complete Bill of Materials (BOM) for electrical assemblies, and your required material compliance specs (such as specific duplex alloys or NACE requirements).
Every batch we manufacture goes through a rigorous quality gate aligned with global energy benchmarks. Our operations are calibrated to match API Spec 6A and 16A guidelines for wellhead and drill-through hardware, ASME Section VIII for structural pressure containment welding, and NACE MR0175/ISO 15156 metallurgical controls to prevent sulfide stress cracking. We back this up by delivering a signed Certificate of Conformance (CoC) and complete testing logs with every order.
We ship every order with a comprehensive, audit-ready Manufacturing Data Package (MDP). This dossier includes EN 10204 Type 3.1 Mill Test Reports (MTR) linking the chemistry of your finished parts directly back to the original foundry melt batch, complete non-destructive testing (NDT) logs (such as ultrasonic thickness or X-ray reports), dimensional CMM inspection charts, and hydrostatic pressure hold curves signed off by our QA inspectors.
We'd love to Manufacture for you!
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LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- Let's Connect
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Other Locations
- Bangalore
- Chennai
- India
- Germany
GENERAL ENQUIRIES
- +91 96778 64606
- manufacture@frigate.ai