Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
High-conductivity copper (99.9%) or aluminum alloys with optional composite materials.
5–15 microns, electroplated for uniformity and enhanced corrosion protection.
1 mm to 20 mm, customizable based on application requirements.
10 mm to 300 mm, with tailored widths available upon request.
≥ 98% IACS (International Annealed Copper Standard) for copper; ≥ 62% IACS for aluminum.
Profile Busbars are transforming how industries approach power management, combining technical excellence with practical solutions to overcome critical challenges. With their innovative features and high-performance capabilities, they are the backbone of efficient, reliable, and future-proof electrical systems.
385 W/mK for copper; 235 W/mK for aluminum.
Up to 1000V for standard applications, higher ratings available for custom designs.
50A to 5000A, depending on thickness, width, and material selection.
-40°C to +125°C; extended ranges available for specialized applications.
Salt spray tested up to 500 hours; resistant to industrial and marine environments.
Tensile strength ≥ 210 MPa for copper; ≥ 90 MPa for aluminum.
Tested to ASTM B571 standards for superior bonding strength.
Smooth, burr-free finish; optional tin, silver, or nickel plating for enhanced properties.
Custom shapes, sizes, and multilayer busbars available with insulation and mounting features.
IEC 61439, RoHS, REACH, UL 508A, and ISO 9001 certified.
Energy loss in conventional cabling results in increased operational costs and heat management challenges. Profile Busbars mitigate these issues with superior conductivity and low-resistance materials, ensuring minimal power loss. Their precise engineering and high-quality materials, including copper and aluminum alloys, guarantee exceptional energy efficiency, even in high-load conditions.
Electrical systems often face thermal and mechanical stresses that degrade performance over time. Profile Busbars are designed to withstand extreme operating conditions, including high temperatures, vibrations, and corrosive environments. Their robust construction and advanced insulation techniques ensure reliable performance, reducing the risk of downtime and system failure.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Deliver stable and efficient power in systems requiring high-current capacities with minimal energy loss.
Support advanced DC power networks with optimized designs for minimal resistance and superior energy efficiency.
Maintain signal quality and reduce electromagnetic interference in precision electronic and communication systems.
Enhance heat dissipation in power-intensive applications, ensuring operational stability and component longevity.
Enable efficient integration in battery modules and energy storage units with space-saving and low-resistance solutions.
Handle mechanical stresses, thermal cycling, and harsh environmental conditions in critical infrastructure systems.
Traditional wiring systems can be labor-intensive to install and maintain. Profile Busbars streamline these processes with modular designs and pre-engineered connections, reducing installation time and complexity. Their maintenance-friendly design enables quick diagnostics and replacements, minimizing disruption during servicing.
Excessive heat buildup in electrical systems leads to inefficiency and potential damage. Profile Busbars are designed with advanced thermal management features, including efficient heat dissipation mechanisms and high-temperature endurance. This ensures long-term operational stability and protects sensitive components.
Check all our Frequently Asked Question
Profile Busbars are engineered with advanced thermal management systems, including optimized surface area for heat dissipation and materials with high thermal conductivity. This design reduces heat buildup and ensures consistent operation even under heavy loads, protecting sensitive electrical components and enhancing overall system efficiency.
Yes, Profile Busbars are designed to efficiently manage high-frequency power applications. Their laminated structure minimizes skin and proximity effects, reducing energy loss at higher frequencies. This makes them ideal for applications such as renewable energy systems, electric vehicles, and industrial automation.
Profile Busbars minimize electromagnetic interference through compact, parallel conductor design and precise insulation techniques. This reduces the electromagnetic fields generated during operation, ensuring stable performance in critical signal integrity and EMI control environments.
Absolutely. Profile Busbars are constructed with rigid, high-strength materials and secure connections that withstand vibrations and mechanical stresses. Their robust design ensures reliable performance in demanding applications like railways, aerospace, and heavy industrial machinery.
Profile Busbars achieve superior energy efficiency through low-resistance materials like high-purity copper or aluminum and optimized conductor geometry. These features reduce energy losses due to resistance and heat, ensuring maximum power delivery even in high-load applications.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!