- Precision Magnetics
Transformers for Consumer Electronics
Frigate manufactures high-performance transformers engineered for optimized thermal efficiency, electrical reliability, and compact integration in advanced consumer electronic architectures.
- Timely Dispatch
- Cost Efficiency
- Pre-Production Samples
- Power-Dense Transformer Design
High-permeability cores and planar windings deliver high watt/cm³ performance in space-constrained consumer electronics without compromising isolation.
- Low-Noise Transformer Engineering
Interleaved windings, vacuum encapsulation, and core chamfering minimize acoustic emissions in audio, display, and wearable electronics.
- EMI-Optimized Transformer Architecture
Shielded windings and controlled capacitance enable EMI compliance in high-frequency systems without excess external filtering.
- Global Trust
Our Clients
Preferred by OEMs and system designers for transformer sourcing
- Engineered Range
Our Products
Browse our transformer lineup built to support diverse voltage, insulation, and mounting needs across industries.
- Products Delivered
Feedback from Transformer Clients
Hear how procurement teams and engineering leads rate our transformer reliability, customization depth, and production consistency.
“Been using their dry-type units for the last 6 months. Build quality is solid. No overheating, no complaints.”
“Very smooth sourcing. Cords work fine. Packaging was neat also!”
“High frequency noise dropped significantly. We tested many suppliers but this part was very stable. Frigate team answered all specs questions quickly.”
“The units were delivered well-packed. Slight delay on customs but Frigate handled all communication quickly. Output stability is very reliable. Good value for money.”
“ Fire rating passed inspection, no trouble. Cables are flexible enough for tight runs. Cheers to Frigate.”
“We sourced this for an automotive application... Fitment exact. Thermal performance very clean. Price also reasonable. No issue so far! ”
“Cable is very tough... no crack during installation, even in outdoor condition. Shipment take 3 weeks, but product was good. We Source again sure.”
“ Frigate sent us samples Fast. The lamination is smooth, no burrs. Our assembly team had zero fitting issues.”
“ Delivery time was okay. The plastic molding finish on the plug could improve. But it works well. Good for bulk orders.”
“ We installed the busbars into our LV switchboards. Stable output readings and connection layout was compact. Better than our last supplier.”
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
- Core Applications
Transformer Integration in Electronic Power Systems
Transformers in consumer electronics perform essential functions including high-frequency voltage transformation, galvanic decoupling, impedance matching, and electromagnetic noise suppression.
Switched-Mode Power Supplies
Used for voltage step-down, galvanic separation, and high-frequency energy transfer in compact adapters and embedded power modules.
LED Driver Circuits
Provide stable current regulation and electrical isolation for constant-current LED lighting systems in TVs, monitors, and smart home devices.
- Performance Retention
Magnetic Performance Consistency
Frigate designs transformers with high magnetic and structural integrity to ensure consistent electrical behavior under prolonged environmental stress.
Extended Operational Durability
Transformers are qualified through thermal cycling, humidity exposure, and mechanical vibration to prevent magnetic drift and structural deformation.
Material Aging Resistance
Mechanically stable cores and thermally resilient insulation systems prevent inductance shift, saturation degradation, and dielectric failure over time.
Full-Spectrum Transformer Solutions
Engineered for high-reliability environments, our Consumer Electronics transformers deliver precise voltage regulation, low leakage current, and superior EMI suppression.
- Performance Precision
Operational Excellence in Consumer Transformers
Frigate designs transformers for consumer electronics with a focus on ultra-stable voltage regulation and optimized energy efficiency. Advanced multi-parameter testing evaluates thermal behavior, operational resilience, and long-term reliability, ensuring consistent electrical fidelity across diverse device applications.
- Our Blogs
Insights from Transformer Manufacturing Experts
Read technical articles on transformer integration, compliance standards and sourcing strategies across industry-specific use cases.
Frigate uses tight winding coupling, optimized core geometry, and layered winding arrangements to reduce leakage paths. This minimizes energy loss and improves transient response in switched-mode applications. Sectional bobbins are applied to isolate primary and secondary turns precisely. The result is stable voltage output even at high switching frequencies.
We design transformers with reinforced insulation, proper creepage/clearance, and thermal-rated materials. Bobbin construction and winding separation follow strict Class II guidelines. Every unit is verified for dielectric strength and fault tolerance. These features ensure the transformer is safe for low-voltage DC outputs from high-voltage AC inputs.
Frigate conducts accelerated aging, thermal cycling, and vibration testing during validation. We use magnetically and mechanically stable materials to prevent performance drift. Core properties and insulation resist long-term degradation. This guarantees consistent electrical performance in harsh or changing environments.
We use vacuum-impregnated windings, precision-wound coils, and core-edge chamfering to minimize vibration. Core gaps are engineered to control magnetostriction under load. Our low-noise units are tested below audible thresholds under dynamic conditions. This ensures clean operation in audio systems and sound-sensitive electronics.
Frigate supports planar, toroidal, and low-profile E-core designs depending on power density and thermal targets. Planar cores are ideal for tight enclosures due to their flat structure and efficient heat spread. Toroidal shapes reduce stray magnetic fields in sensitive circuits. Selection is based on switching frequency, thermal load, and available board space.
We'd love to Manufacture for you!
Submit the form below and our representative will be in touch shortly.
LOCATIONS
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- USA
- Germany