Computer Cables Assemblies

Our computer cables assemblies are built to withstand the most demanding environments, whether for data centers, industrial machinery, or high-performance computing. We use premium materials and precise manufacturing techniques to ensure each cable assembly performs consistently, even under heavy loads or harsh conditions. Whether you require shielded cables for noise protection or high-temperature rated cables for industrial uses, we provide durable solutions to keep your systems up and running. 

Conductor Material

Copper (Tinned or Bare), Silver-Plated Copper

Conductor Stranding

7/0.12mm, 19/0.16mm, 24/0.20mm, or Custom

Voltage Rating

300V, 600V, 1000V or Custom

Current Rating

Up to 10A, 15A, 20A or Custom

Insulation Material

PVC, Teflon, Silicone, Fluoropolymers, PE

Product Description

Off-the-shelf cables often fail to meet your devices’ unique requirements. Our team specializes in creating bespoke cable assemblies tailored to your exact specifications. Whether it’s specific lengths, connectors, or color coding, we engineer cables that match your hardware configurations perfectly. Our cable assemblies are designed for easy installation and integration, reducing downtime and improving operational efficiency. 

Insulation Resistance

PVC, Teflon, Silicone, Fluoropolymers, PE

Jacket Material

PVC, Polyurethane (PU), TPE, Neoprene, Rubber

Jacket Thickness

0.5mm to 2.5mm (customizable)

Temperature Range

-40°C to +150°C (depending on material)

Flame Retardancy

UL 94-V0, UL 94-V2, IEC 60332-1

Shielding

Foil Shielding, Braided Copper, Tinned Copper

Connector Type

RJ45, IDC, Molex, Custom, DB9, DB25, Custom RF

Power Rating

Up to 250W, 500W, 1000W or custom

Environmental Rating

IP65, IP67, IP68 (Waterproof, Dustproof, UV resistant)

Certification

UL, RoHS, ISO 9001, CE, UL Listed, MIL-DTL

Technical Advantages

Our computer cables assemblies are crafted with high-temperature-rated materials for environments where temperature extremes are a concern. Using thermoplastic elastomers (TPE), fluoropolymers, and other heat-resistant compounds, we provide solutions capable of withstanding temperatures ranging from -40°C to +150°C without compromising electrical or mechanical properties. These materials ensure cables can operate in environments like data centers with high heat generation, automotive electronics, or industrial automation systems. 

With an increasing reliance on real-time data processing, minimizing latency is a priority in high-performance computing and networking applications. Our computer cables assemblies are designed for ultra-low latency, utilizing high-quality copper and fiber-optic materials to facilitate high-speed data transfer. By optimizing conductor construction (such as using twisted pair or quad configurations) and applying strict impedance control, we ensure minimal delay, which is critical for applications like high-frequency trading, cloud computing, and real-time communications. 

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Industry Applications

High-Frequency RF Applications

Precision cables for low-loss, high-frequency signal transmission in radar, satellite, and wireless systems. 

Power Over Ethernet (PoE)

Cables designed to deliver power and data simultaneously for network devices, ensuring optimal current handling and signal integrity. 

Embedded Systems

Custom cables for embedded processors, ensuring stable connections between microcontrollers, sensors, and actuators in compact form factors. 

Cloud Computing

High-performance data transmission cables to interconnect cloud servers, enabling efficient and high-throughput data exchange. 

HVAC Systems

Durable cables for control panels, sensors, and actuators in heating, ventilation, and air conditioning systems, ensuring stable performance. 

Semiconductor Manufacturing

High-purity, low-inductance cables for precise signal and power delivery in semiconductor fabrication and clean room environments. 

Advanced Durability with Robust Insulation

Our computer cables assemblies are designed to resist mechanical stresses such as abrasion, crushing, and bending for applications in harsh physical environments. With high-quality thermoplastic and elastomeric materials for insulation, these cables exhibit superior durability and resistance to wear. Our use of reinforced braided sheathing and over-molded designs ensures that cable performance remains reliable even in environments with constant motion or vibration, making them suitable for aerospace, military, and industrial applications. 

For systems requiring both data and power delivery, such as industrial sensors or power over Ethernet (PoE) systems, our computer cables assemblies can handle high current loads while maintaining low resistance for power efficiency. We select materials with high conductivity, such as tin-plated or silver-plated copper, to ensure low resistance and prevent heat build-up, which could degrade performance or cause system failures. Our cable designs include robust power conductors capable of supporting up to 10A per conductor, ensuring safe power delivery without compromising data integrity. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure optimal signal integrity in custom cable assemblies?

To maintain signal integrity, Frigate uses advanced shielding techniques, including braided copper and foil shielding, combined with precision manufacturing. This approach minimizes electromagnetic interference (EMI) and crosstalk, ensuring high-quality data transmission for demanding applications. 

What quality control measures does Frigate implement for high-performance cable assemblies?

Frigate employs rigorous testing protocols, including impedance testing, continuity checks, and visual inspection, ensuring that every cable assembly meets stringent durability, performance, and reliability standards before delivery. 

How does Frigate handle the thermal management needs of cable assemblies in high-temperature environments?

Frigate uses materials such as Teflon, silicone rubber, and fluoropolymers, which are rated for high temperatures. This ensures that cable assemblies perform reliably in environments with temperatures ranging from -40°C to +150°C, commonly found in industrial or aerospace applications. 

How does Frigate ensure high-speed data transfer in its cable assemblies?

Frigate uses precise impedance control and high-conductivity materials like tin-plated copper to ensure low resistance and minimal signal loss. This is critical for applications requiring high-speed data transfer, such as 10GbE, HDMI, and USB 3.0. 

What design flexibility does Frigate offer for custom cable assemblies?

 Frigate provides fully customizable cable assemblies tailored to specific applications using CAD modeling and rapid prototyping. This flexibility allows for optimized cable lengths, connector types, and conductor configurations, ensuring precise fits for diverse industrial and commercial uses. 

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur,  Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Computer Cables Assemblies

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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