Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
100% finely stranded copper for maximum conductivity and flexibility.
Premium synthetic rubber (EPDM or EPR) offering excellent thermal, abrasion, and oil resistance.
600V to 1000V, suitable for most welding applications requiring stable voltage supply
-40°C to +105°C, ensuring safe operation in extreme hot and cold environments.
Flame-retardant insulation conforming to IEC 60332-1 for enhanced safety in high-heat environments.
Traditional welding cables can stiffen or crack over time, especially in low temperatures. Our welding cables are insulated with highly durable yet flexible synthetic rubber compounds designed to retain elasticity and flexibility even in sub-zero temperatures. This ensures easier maneuverability around obstacles and reduces wear and tear during frequent use. This ensures minimal voltage drop across long distances, maintaining consistent power output and preventing overheating or inconsistencies in weld quality.
Water-resistant insulation suitable for damp or wet conditions, with no compromise in performance.
UV-stabilized insulation to prevent degradation when used in outdoor or exposed environments.
Available in sizes ranging from 10mm² to 120mm² for different current-carrying needs.
Heavy-duty neoprene or rubber for superior protection against mechanical stress and environmental factors.
Optional steel wire armoring (SWA) available for applications requiring additional mechanical protection.
Up to 600A depending on the cable size, conductor material, and installation environment.
High flexibility, ideal for dynamic installations, achieved through fine-stranded copper and rubber sheathing.
Single-core configurations
Varies between 8mm to 35mm depending on the conductor size and insulation thickness.
Reinforced with thick insulation and optional steel armoring for resistance to cuts, abrasions, and impacts.
Complies with IEC 60245, ISO 6722, and UL 1277 standards for welding and flexible cables.
Welding environments are often harsh, with extreme temperatures, oils, chemicals, and physical abrasion exposure. Our cables are designed with extra-thick, oil-resistant insulation, providing excellent protection against environmental factors that typically degrade lesser cables. This high-grade insulation material is flame-retardant and resistant to cuts, punctures, and abrasions, extending the lifespan of the cables even in the most demanding industrial applications.
Continuous, high-duty cycle welding generates significant heat, which can cause cable insulation to break down over time. Our welding cables feature high-temperature-resistant insulation, allowing them to safely handle higher currents without the risk of insulation failure or performance degradation. This capability ensures that your operations can continue at maximum output without cable-related interruptions.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used for MIG and TIG welding in assembly lines requiring high current capacity and flexibility in Automotive Manufacturing.
Provides Shipbuilding consistent power for arc welding in harsh environments with exposure to saltwater and extreme temperatures.
Enables reliable welding in structural steel fabrication with cables resistant to abrasion, cuts, and impact during Construction.
Ideal in Oil & Gas for welding pipelines and offshore rigs, offering resistance to oils, chemicals, and extreme heat.
Supports Aerospace precision welding of aluminum and stainless steel in aircraft components, with minimal electromagnetic interference.
Provides durable connections for Mining welding in underground operations, where flexibility and abrasion resistance are critical.
Welding often occurs in environments with sensitive electronic equipment, where electromagnetic interference can cause disruptions or damage. Our welding cables are constructed with shielding technologies that minimize EMI, ensuring safe operation in environments with electronic control systems or delicate instrumentation.
Despite their robust build and high current-carrying capacity, our welding cables are designed to be lightweight without compromising durability or performance. This makes them easier to transport, set up, and store, offering a balance of performance and portability that meets the needs of mobile welders.
Check all our Frequently Asked Question
Welding cables in extreme temperatures require insulation that can handle heat, cold, and abrasion. EPDM (Ethylene Propylene Diene Monomer) rubber is commonly used because it can withstand temperatures from -50°C to 105°C. It is also resistant to chemicals, UV light, and moisture, making it ideal for tough welding conditions.
The flexibility of a welding cable depends on the number and size of the copper strands inside it. More strands with smaller diameters (like Class K or Class M stranding) make the cable more flexible, which is important for moving around tight spaces. Larger-diameter strands are less flexible but may carry higher currents more efficiently.
Voltage drop occurs when electrical resistance in long welding cables reduces the voltage reaching the welding arc. This can weaken the weld. Use thicker cables (lower gauge numbers) to minimize voltage drop and ensure connections are tight and clean. Thicker cables have lower resistance, reducing voltage loss over long distances.
Yes, welding cables can handle AC (Alternating Current) and DC (Direct Current) welding, but the current type affects the cable’s performance. DC welding usually generates less electrical noise, which can reduce cable heating. However, AC welding requires better shielding to prevent signal interference, so cable construction must be suited to the current type.
The welding cables’ ampacity (current-carrying capacity) decreases as the ambient temperature rises. For example, if a cable is rated for 200 amps at 30°C, its capacity might drop to 180 amps at 40°C. It’s essential to check the cable’s derating factor, which tells you how much ampacity decreases with each temperature rise.
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818, Preakness lane, Coppell, Texas, USA – 75019
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!