Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
UK Plug Power Cord is engineered with cold-forged brass terminals, tin-plated to reduce surface oxidation and contact resistance. Each terminal assembly is validated through contact pressure mapping and temperature rise testing under maximum rated current. This eliminates micro-arcing, which is a frequent failure mode in high-load devices where steady-state current exceeds 10A for extended periods.
UK Plug Power Cord includes harmonized cable types like H05VV-F and H05RN-F with conductor sizes rated for 3G0.75mm² to 3G1.5mm². Insulation resistance and dielectric strength are tested per IEC 60227 standards, with each production batch undergoing 2.5kV AC hi-pot testing to ensure no dielectric breakdown. This ensures consistent insulation performance under repetitive thermal cycling.
UK Plug Power Cord is fitted with BS1362 ceramic fuses designed to interrupt overcurrent faults between 1A and 13A. Fuse performance is validated by pre-arcing and total clearing time tests per IEC 60127. The plug cavity is precision-machined to hold the fuse axially, maintaining reliable thermal conduction and preventing axial misalignment during thermal expansion.
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Supports IEC 60601-compliant power delivery in Class I devices with strict grounding continuity and low leakage current requirements.
Delivers stable 230V AC input with reinforced insulation for dielectric separation in high-sensitivity analytical instruments.
Enables consistent current flow to rack-mounted devices while maintaining low contact resistance and cable management compliance.
Powers electromechanical controls and relays where thermal stability and insulation integrity under cyclic loading are essential.
Provides fused line protection with accurate voltage transfer across variable mechanical orientations and ambient thermal profiles.
Supports compact power delivery with flame-retardant insulation and precision-molded plugs for high-insertion frequency applications.
UK Plug Power Cord used in Class I equipment is tested for ground conductor continuity under 25A current to confirm a resistance below 0.1Ω. Ground pin is bonded via solid crimp to the CPC (circuit protective conductor), minimizing impedance in fault conditions. The cord complies with continuity verification protocols outlined in Clause 12 of BS1363.
UK Plug Power Cord must withstand elevated operating temperatures due to prolonged resistive loading. Thermoplastic or thermoset plug enclosures are tested per Glow Wire Test (GWT) to 850°C, ensuring no ignition or deformation under fault conditions. Dimensional stability is retained after thermal shock and IR reflow exposure to simulate heating near transformers and power filters.
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Frigate uses thermoset or high-grade thermoplastic compounds tested for thermal endurance above 125°C. Each UK Plug Power Cord undergoes thermal cycling tests to simulate operational heat exposure. Contact points are evaluated for temperature rise under full load to prevent terminal oxidation. This ensures thermal stability in environments with continuous power draw.
Frigate uses a four-terminal Kelvin method to measure conductor resistance accurately across all cable lengths. This confirms compliance with EN 50525 conductor sizing for rated currents. Each batch of Power Cord is checked for linear resistance values to prevent voltage drops. This guarantees consistent electrical performance across extended lengths.
All plug pins are checked using coordinate measuring machines (CMM) for conformity to BS1363 tolerances. Frigate ensures insertion and withdrawal forces fall within specified parameters. UK Plug Power Cord assemblies are sampled for dimensional stability after molding. This process prevents poor fit or damage to mating sockets.
Frigate subjects each UK Plug Power Cord to tensile pull tests exceeding 50N along the axial direction of the cable. The strain relief system is validated under torque and flex conditions. This ensures cable jacket and internal connections remain intact during installation and operation. Fatigue testing confirms mechanical robustness in mobile or industrial setups.
Frigate installs BS1362 ceramic fuses and verifies their interrupt rating through pre-arcing and total clearing time analysis. Each fuse is matched to the conductor’s ampacity and expected equipment load. UK Plug Power Cord assemblies are subjected to simulated overcurrent faults to confirm fuse behavior. This prevents premature disconnection and protects downstream electronics effectively.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!