SMPS / High-Frequency Transformers

Name: SMPS / High-Frequency Transformers - Frigate Manufacturing
Price: 249.00 USD
Availability: InStock

When manufacturing compact electronics, transformer size and performance issues can disrupt production, leading to delays and inconsistent product quality. Our SMPS / High-Frequency Transformers are designed to overcome these obstacles, delivering efficient and reliable power in small, high-performance packages.

Core Material

Ferrite (MnZn or NiZn) or amorphous metal for low losses and high-frequency performance

Winding Material

Copper wire, enamel-coated (Litz wire optional) for high conductivity and reduced skin effect

Voltage Rating

Primary – 12 V – 400 V; Secondary – 3 V – 240 V (customizable for specific SMPS designs)

Power Rating

1 W to 5 kW, optimized for compact power supplies and electronic applications

Frequency Range

20 kHz to 2 MHz, suited for high-frequency switching in SMPS and RF circuits

Product Description

Oversized transformers or unstable output can increase energy costs and complicate your assembly process. We build these units with ferrite or amorphous cores to ensure steady operation at frequencies from 20 kHz to 2 MHz, keeping your systems efficient and streamlined.

Efficiency

90% to 98%, depending on frequency, load, and core material for minimal energy loss

Temperature Range

Operating – -20°C to 130°C; maximum winding temperature rise – 70°C above ambient

Insulation Class

Class B (130°C), Class F (155°C), or Class H (180°C), based on thermal requirements

Leakage Current

<0.3 mA at rated voltage, ensuring low EMI and safety in high-frequency circuits

Dimensions

Width – 10 mm to 100 mm; Height – 10 mm to 80 mm; Depth – 10 mm to 90 mm (customizable)

Weight

0.02 kg to 2 kg, depending on power rating and core size for lightweight applications

Mounting Type

PCB mount, surface-mount, or chassis-mount; customizable per design requirements

Noise Level

<30 dB at full load, minimized by high-frequency operation and ferrite core properties

Protection Features

Thermal cutoff (optional), short-circuit resistance, and EMI shielding options

Environmental Resistance

High resistance to humidity (up to 90% RH) and temperature swings; vibration per IEC 60068-2-6

Standards Compliance

Meets or exceeds UL 5085-2, IEC 61558-2-6 (high-frequency transformers), EN 55032 (EMI), and RoHS standards

Technical Advantages

High-frequency applications demand transformers that save space and maintain performance under demanding conditions. Our SMPS / High-Frequency Transformers offer 90-98% efficiency and handle power ratings from 1 W to 5 kW, ensuring effective energy use in compact setups.

Unreliable voltage or excessive heat can halt your production and affect output stability. These units operate from -20°C to 130°C with optional thermal protection, keeping your systems running smoothly across varied manufacturing needs.

Let's Get Started

Need reliable Transformers for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Consumer Electronics Manufacturing

Supports power supplies in laptops and phones, providing stable voltage for compact designs.

Telecommunications Equipment

Powers RF modules and base stations, ensuring consistent energy for signal reliability.

Medical Device Production

Drives portable diagnostic tools, delivering dependable power in small-scale equipment.

LED Lighting Systems

Operates drivers for LED fixtures, maintaining efficient energy use in lighting products.

Industrial Automation Controls

Supplies power to sensors and controllers, supporting precise operation in automation lines.

Automotive Electronics

Enhances EV chargers and onboard systems, providing reliable voltage for vehicle components.

High-Frequency Transformers for Consistent Results

Fast-paced electronics production needs transformers that avoid breakdowns, preventing delays and quality issues in your manufacturing process. Our SMPS / High-Frequency Transformers support voltages up to 400 V primary and deliver low leakage current below 0.3 mA, ensuring dependable performance in high-speed environments.

Manufacturing lines depend on equipment that sustains steady operation without frequent interruptions. These transformers feature robust construction and flexible specifications to match your power requirements, maintaining production flow with durable, high-performance solutions.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What high-frequency performance do you offer for our switching power supplies?

We deliver SMPS / High-Frequency Transformers that run at 20 kHz to 2 MHz with 90-98% efficiency for fast-switching needs. You’ll get stable voltage that keeps your power supplies performing under high-speed conditions.

How do your transformers enhance reliability in telecom equipment production?

Our SMPS / High-Frequency Transformers cut power loss with high-efficiency ferrite cores, perfect for RF modules and base stations. Your telecom products will benefit from greater durability and steady operation as a result.

Why are your lightweight transformers ideal for our portable electronics?

Weighing only 0.02 kg to 2 kg, SMPS / High-Frequency Transformers suit compact devices like chargers and automotive parts. Your assembly process stays simple and efficient with their minimal weight supporting portability.

How do you ensure heat control in our small electronic assemblies?

We equip SMPS / High-Frequency Transformers with optional thermal cutoff protection, operating reliably from -20°C to 130°C. That means your small assemblies avoid overheating and maintain consistent output without interruptions.

What customization options do you provide for our power supply designs?

Our team offers SMPS / High-Frequency Transformers with voltage ratings from 12 V to 400 V primary, tailored to your specs. You can count on flexible designs that integrate smoothly into your unique power supply setups.

Check Out Our Blogs

Deep Drawn Metal Stamping Services for Complex Geometries

Companies often encounter challenges when manufacturing parts with intricate designs: How can we produce...

Can JIT Supply Chains Survive in an Era of Global Disruptions and Growing Challenges?

Manufacturers depend on precision and efficiency. A missing part can halt production, cause financial...

Affordable Metal Stamping Components Without Compromising Quality

When thinking about affordable metal stamping, you might imagine parts in a car, the bicycle frame, or...

How On-Demand Manufacturing Services Help in Scaling Procurement Solutions

Are Your Procurement Solutions Struggling to Keep Up with Demand? Procurement teams face mounting pressure...

Customized Forging Services - Tailored Solutions for Your Needs

Have you ever faced the challenge of needing a part that’s unavailable off the shelf? It could be a part...

Ultimate Guide to Metal Injection Molding Production Methods, Materials, and Limitations

Metal Injection Molding – A Guide to High-Precision, Complex Metal Parts Metal injection molding...

How to Source High-Quality Sand Casting Suppliers?

How can you ensure you’re choosing the right sand-casting suppliers when sourcing parts? What happens...

Why Radial Forging is Perfect for Complex Parts in Manufacturing

Radial forging, a specialized metalworking process, has emerged in the manufacturing of complex components....

Global Sourcing and Procurement Services for Streamlined Production

How do businesses stay competitive while dealing with rising raw materials costs, unstable supplier delivery...

Get a Quote for CNC Milling and Turning Services – Compare Prices & Lead Times

Getting an accurate CNC machining quote is essential for controlling costs and meeting deadlines. Even...

We'd love to Manufacture for you!

Submit the form below and our representative will be in touch shortly.

LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ