Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade heat sinks provide efficient, customizable cooling for high-performance thermal management.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Tinned copper, Class 5 flexible, ensuring excellent conductivity and corrosion resistance.
Cross-linked polyethylene (XLPE) or Ethylene Propylene Rubber (EPR) for high thermal and electrical stability.
600V to 3kV, suitable for both low-voltage control systems and high-voltage power applications.
-40°C to +125°C, designed to withstand extreme cold and high operational heat without degradation.
Complies with EN 45545-2 and IEC 60332-3 for flame retardancy and low smoke emission.
Railway locomotive cables are manufactured to comply with global safety standards, including EN 45545-2 for fire performance. These cables feature low smoke zero halogen (LSZH) materials, ensuring minimal toxic gas emission during a fire. This reduces the risk of hazardous situations and supports regulatory compliance, giving you peace of mind regarding passenger safety.
IP67 rated, with moisture-resistant insulation and sheath, preventing water ingress in wet or submerged conditions.
UV-stabilized sheath material, tested for long-term exposure to sunlight and harsh environmental conditions.
Available from 0.5 mm² to 400 mm², depending on current load and application requirements.
Low smoke zero halogen (LSZH) polyolefin sheath, offering enhanced safety and environmental protection.
Galvanized steel wire or aluminum wire armoring for mechanical protection in high-impact or high-vibration areas.
Ranges from 10A to 500A, depending on cable size, operating conditions, and ambient temperature.
Designed to meet Class 5 or Class 6 flexibility standards, allowing easy installation in confined spaces.
Single-core, multi-core, or custom configurations as required.
8 mm to 60 mm depending on insulation thickness, sheath material, and armoring type.
High abrasion resistance sheath and optional steel wire braid for protection against physical damage.
Meets IEC 60502, EN 45545-2, and BS 6853 standards for railway applications
Railway locomotive cables are empowered with enhanced shielding technology to mitigate EMI and reduce power loss. Including copper or aluminum conductors with superior conductivity ensures stable power transmission over long distances, while our advanced shielding options, such as aluminum mylar tape or braided copper, protect against signal interference, ensuring smooth communication between systems and uninterrupted performance.
Our railway cables are designed to support high current loads while maintaining excellent heat dissipation. Enhanced conductor technology and thermal-resistant insulation allow these cables to operate at higher temperatures without compromising performance. Additionally, our cables are equipped with overload protection features, mitigating the risk of damage from voltage spikes and ensuring continuous operation.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Power transmission between locomotive engines and auxiliary systems, ensuring stable energy flow across critical components.
Signal and communication cabling for real-time data exchange between control units and onboard monitoring systems.
High-voltage cables for traction motors to handle heavy electrical loads during locomotive acceleration and braking.
Low-voltage wiring for lighting, heating, and air conditioning systems within passenger coaches.
Fire-resistant cables for use in passenger areas to meet stringent safety regulations in case of fire hazards.
Shielded cables to prevent electromagnetic interference in sensitive electronic control systems.
We offer fully customizable railway locomotive cables tailored to your exact specifications. From conductor size and insulation type to cable length and connectors, our engineers work with you to create cables that align perfectly with your locomotive’s operational requirements. Whether it’s high-voltage power cables or data communication cables, our solutions are built to optimize performance and efficiency in your unique applications.
Check all our Frequently Asked Question
Railway locomotive cables often use specialized insulation materials like cross-linked polyethylene (XLPE) and ethylene propylene rubber (EPR). These materials resist high voltages, extreme temperatures, and mechanical stress. They ensure the cables can handle the demanding electrical loads in locomotives without degrading over time.
Railway cables are designed with copper or aluminum shielding layers to protect against electromagnetic interference (EMI). These shielding layers prevent signals from being disrupted by external electromagnetic fields, which can come from other equipment or nearby power lines. This ensures reliable communication and power distribution in the locomotive systems.
Locomotive cables undergo rigorous tests such as flame retardancy, water absorption, thermal aging, and abrasion resistance tests. These tests ensure the cables can operate safely in extreme conditions like heat, cold, moisture, and vibration. Additionally, tensile strength tests check the cables’ ability to withstand mechanical stress during installation and operation.
Flexibility is crucial in locomotive cables because they must bend and move without breaking as the train moves or vibrates. This flexibility is achieved using finely stranded copper conductors and materials like silicone or Teflon in the insulation and sheathing. These materials allow the cables to flex repeatedly without cracking or losing conductivity.
Railway cables are designed to handle high current loads using conductors made from highly conductive materials like copper or aluminum. These cables are sized according to the expected current load, ensuring they can carry the current without excessive heat buildup. The insulation and sheathing materials are also engineered to resist high temperatures, preventing overheating and damage.
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818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!