Instant & Storage Water Heater (Geyser) Elements

Traditional heating elements often fail under heavy, continuous use due to limited thermal efficiency, corrosion, and high-energy consumption. Instant & Storage Water Heater (Geyser) Elements are designed to address these common issues, offering high-performance, durable solutions for industrial, commercial, and large-scale water heating applications. 

Heating Element Material

High-quality copper, stainless steel, or titanium for durability and corrosion resistance

Sheath/Outer Material

Stainless steel, aluminum, or high-grade thermoplastic for enhanced heat resistance and protection

Voltage Rating

220V to 240V for typical systems; available in higher voltage grades (up to 480V) for industrial and commercial applications

Power Rating

Ranges from 1000W to 3000W depending on application requirements and size of the water heater

Temperature Range

Typically from 30°C to 85°C; can be customized for higher temperatures for industrial or specialized applications

Product Description

These heating elements are manufactured using advanced materials such as high-grade stainless steel, titanium, or copper, ensuring exceptional heat transfer and corrosion resistance, even under the harshest water conditions. The carefully engineered design ensures uniform heat distribution, optimizing energy consumption and providing consistent performance. 

Heat-Up Time

Fast heating technology with a typical heat-up time of 10-15 minutes, depending on element power rating

Resistance

Customizable to meet specific heating requirements; typically ranges from 15Ω to 50Ω

Insulation Material

High-temperature resistant materials such as mica, magnesium oxide (MgO) or silicone rubber for electrical insulation

Corrosion Resistance

Elements are coated or made from materials like stainless steel or titanium, offering excellent corrosion resistance in water exposure

Dimensions

Varies based on power rating and design; typically ranges from 200mm to 400mm in length and 25mm to 50mm in diameter

Shape/Configuration

Available in tubular, U-shaped, or spiral configurations to fit different types of water heaters

Current-Carrying Capacity

Typically ranges from 4A to 15A, depending on the power rating of the element

Thermal Efficiency

High thermal efficiency of up to 98%, reducing energy consumption and heat loss

Mounting/Fitting Type

Threaded, flanged, or bayonet-type fittings for easy installation in water heater tanks

Safety Features

Over-temperature protection, high-resistance insulation, and thermal cut-off to prevent overheating and electrical hazards

Standards Compliance

Complies with international standards such as IEC 60335, UL 499, and EN 60335 for safety and performance

Technical Advantages

The optimized design of Instant & Storage Water Heater (Geyser) Elements heating elements ensures high thermal efficiency, minimizing energy consumption while maintaining consistent heating performance. By reducing heat loss, these elements help lower operating costs and enhance the overall energy savings of water heating systems.

With advanced construction methods and superior heat transfer materials, these heating elements offer fast heat-up times, reducing the time it takes to heat water to the required temperature. This leads to improved system responsiveness and higher operational efficiency in commercial settings. 

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Industry Applications

Industrial Manufacturing

Designed for use in industrial-scale heating systems, these elements ensure consistent and rapid water heating for processes like metal treatment, injection molding, and other manufacturing procedures that require precise temperature control.

Healthcare Facilities and Laboratories

Deliver reliable and energy-efficient hot water for critical applications such as sterilization, laboratory equipment cleaning, and surgical instrument washing in hospitals, clinics, and research centers, ensuring compliance with health and hygiene standards.

Commercial Laundromats

Ideal for high-traffic laundromats, these elements provide efficient water heating, significantly reducing drying and wash cycle times to support high-volume operations while maintaining reliability even under continuous use.

Food Processing and Packaging

Used in the food production industry, these elements facilitate rapid and uniform heating for tasks like pasteurization, sanitizing, and cleaning equipment. They ensure consistent water temperatures, maintaining food safety and quality during production.

Hotels and Hospitality Sector

In hotels and resorts, these heating elements maintain a steady and reliable hot water supply for various needs such as guest room facilities, kitchen operations, and laundry services, ensuring optimal guest experience and operational efficiency.

Commercial Kitchens and Catering Services

Provide the backbone for high-efficiency water heating in large kitchens, catering facilities, and foodservice establishments. These elements ensure hot water availability for cleaning, cooking, and food preparation processes, minimizing downtime and improving operational workflow.

Cost-Effective and Reliable Performance

Different applications require specific performance characteristics, and our Instant & Storage Water Heater (Geyser) Elements can be customized to meet the diverse demands of various industries. Whether it’s adjusting the power rating, resistance, or shape, these elements can be tailored to fit your exact specifications. 

Our Instant & Storage Water Heater (Geyser) Elements provide the perfect combination of durability, efficiency, and flexibility, ensuring consistent, reliable performance for all types of water heating systems. With longer lifespans, reduced energy consumption, and minimal service downtime, you get a reliable heating solution that drives operational efficiency and reduces long-term costs. 

Instant & Storage Water Heater (Geyser) Elements

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used in Instant & Storage Water Heater elements, and how do they affect performance?

The heating elements are typically made from high-quality materials such as stainless steel, copper, or Incoloy. These materials are selected for their excellent resistance to corrosion, heat, and electrical efficiency. Stainless steel, for example, is durable and resists corrosion from constant exposure to hot water, while copper elements offer rapid heating capabilities. The choice of material directly affects the lifespan, efficiency, and safety of the heating element.

How do the power rating and voltage impact the performance of the water heater elements?

The power rating and voltage rating determine how quickly the element can heat the water and how well it can handle electrical loads. A higher power rating (measured in watts) results in faster heating times, while the voltage rating ensures compatibility with the available electrical infrastructure. Ensuring that the element matches the specific voltage and power requirements of your system is crucial for optimal performance and safety.

Can Instant & Storage Water Heater elements be used in both high-temperature and high-pressure environments?

Yes, certain heater elements are specifically designed to withstand both high temperatures and pressures, which makes them suitable for industrial or commercial water heating applications. These elements are constructed with advanced materials and engineering to ensure they maintain operational integrity and reliability under extreme conditions, such as in food processing, healthcare, or large-scale manufacturing settings.

How does the efficiency of Instant & Storage Water Heater elements contribute to energy savings?

The efficiency of the heating element plays a crucial role in reducing energy consumption. Energy-efficient elements use advanced technology and materials that ensure faster and more uniform heating, which minimizes energy wastage. They also help in reducing heat loss, meaning less energy is required to maintain the desired temperature. This makes them ideal for businesses and industries looking to lower operational costs while maintaining reliable hot water supply.

How can the durability of heating elements affect long-term maintenance costs?

Durability is a critical factor in reducing long-term maintenance and replacement costs. High-quality materials like stainless steel and Incoloy are designed to resist corrosion, scale buildup, and wear, extending the life of the heating element. Choosing durable elements can reduce the frequency of repairs or replacements, leading to lower operational downtime and reduced maintenance costs.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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Instant & Storage Water Heater (Geyser) Elements

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